设备技术状态评估中腐蚀指标的数值识别

N.A. Makhutov, A.P. Cherepanov, M.V. Lisanov
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摘要

本文介绍了金属腐蚀及耐蚀性的数值识别方法,用于确定危险生产设施技术装置腐蚀状态的危害程度。目前,金属失效的原因是通过金相、射线照相、超声波、彩色、磁粉检查或样品检测来确定的。腐蚀过程发展的风险,取决于腐蚀的类型,其形状的特征,腐蚀损伤的深度和受影响表面的面积,是通过视觉或仪器检测方法确定的。在工作中提出的金属腐蚀和耐蚀指标的数值识别是考虑到腐蚀过程的位置、腐蚀损伤的形式、各种类型腐蚀的渗透大小、不均匀度和深度、表面受到均匀和局部腐蚀(斑点、溃疡、点蚀)的损害程度。同时,根据表面和深层腐蚀的初始尺寸,确定结构元件腐蚀磨损的实际尺寸,并根据腐蚀损伤形式的典型类型和特征的方案,确定腐蚀类型。进一步,根据耐腐蚀等级计算腐蚀危害评分,确定结构金属腐蚀和耐腐蚀的数值指标。研究表明,对金属的腐蚀指标和耐蚀性进行数值识别,可以根据典型腐蚀损伤类型的方案,将腐蚀类型和腐蚀损伤形式的特征与腐蚀系数相匹配。此外,数值识别显示了均匀和局部腐蚀对表面的损伤程度,包括斑点、点蚀和其他类型的腐蚀。因此,它适用于危险行业中设备在生命周期任何阶段的技术状态评估和使用寿命的确定。
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Numerical Identification of Corrosion Indicators when Assessing the Equipment Technical Condition
The method is presented in the article concerning numerical identification of corrosion and corrosion resistance of metals, which serves to determine the degree of hazard of the corrosive state of technical devices of hazardous production facilities. Currently, the causes of metal failure are determined by metallography, radiography, ultrasonic, color, magnetic particle inspection or sample testing. Risk of the development of corrosion processes, depending on the type of corrosion, the characteristics of its shape, the depth of corrosion damage and the area of the affected surfaces, is determined visually or by the instrumental detection methods. Numerical identification of the indicators of corrosion and corrosion resistance of metals, proposed in the work, is carried out taking into account the location of the corrosion process, the form of corrosion damage, the size, unevenness and depth of penetration of various types of corrosion, the degree of damage to the surface by uniform and local corrosion (spots, ulcers, pitting). At the same time, according to the initial size of surface and deep corrosion, the actual size of the corrosion wear of a structural element is determined, and according to the scheme of a typical type and characteristic of the form of corrosion damage, the type of corrosion is determined. Further, taking into account the corrosion hazard score in accordance with the scale of corrosion resistance, a numerical indicator of corrosion and corrosion resistance of the structural metal is determined. Studies showed that the numerical identification of the indicators of corrosion and corrosion resistance of metals makes it possible to match the type of corrosion and the characteristics of the form of corrosion damage with the corrosion coefficient depending on the scheme of a typical type of corrosion damage. In addition, numerical identification shows the extent of damage to the surface by uniform and localized corrosion, including spots, pitting and other types of corrosion. Thus, it is applicable to determine the degree of corrosion hazard in assessing the technical condition and establishing the service life at any stage of the life cycle of equipment in hazardous industries.
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来源期刊
Bezopasnost'' Truda v Promyshlennosti
Bezopasnost'' Truda v Promyshlennosti Environmental Science-Environmental Science (miscellaneous)
CiteScore
1.00
自引率
0.00%
发文量
110
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