Leaching of catalyst platinum from cured silicone elastomers: A preliminary study for comparing reagents

Addition curing systems involve two-part silicones which require the mixture of a silicone polymer with a catalyst to initiate the cure. Platinum is the most commonly used metal catalyst for addition curing of silicones by hydrosilylation which involves the crosslinking by the addition reaction of silicon hydride species to unsaturated bonds, mainly CC, but also CO or CN double bonds. After crosslinking of the polymers, the platinum catalyst cannot be recovered but remains in the silicone materials throughout the entire product life. In the end, platinum is disposed of together with the silicones and is thus lost to the value chain. The overall objective of this work was to develop a recycling process for the recovery of platinum from addition-cured silicone elastomers. In the first step, this was achieved by efficient digestion methods and by optimizing the leaching processes for exemplary commercial silicone elastomer products. Two different silicone materials were investigated, both of which were crosslinked with a platinum catalyst. The initial Pt content in the tested samples was 12.6 ± 0.2 mg/kg for a commercial silicone impression material and 6.3 ± 0.5 mg/kg for a silicone baking mold, measured by graphite furnace atomic absorption spectrometry (GF-AAS). Samples were first frozen with liquid nitrogen to improve brittleness and then crushed with a simple food processor to obtain a silicone granule. Various acid mixtures, mainly based on sulfuric acid, were investigated as digestion methods in order to extract platinum from the silicone network. These had different effects on the dissolution behavior of silicone samples and the amount of platinum extracted in each case. The amount of platinum leached from the filtrate of the digested samples in each case was measured by ICP-OES to evaluate the efficiency of different leaching mixtures. In addition, the dissolved platinum species present in the solutions was identified by UV/VIS as tetrachloridoplatinate(II) complex. The best platinum leaching results so far were obtained with two methods, both of which used a leaching mixture based on sulfuric acid and hexamethyldisiloxane (M₂). In the presence of hydrochloric acid, 9.6 ± 1.6 mg platinum/kg was leached from the silicone impression material and 4.2 ± 0.8 mg platinum/kg from the silicone baking mold. With the additional use of aqua regia instead of hydrochloric acid, 10.4 ± 2.8 mg platinum/kg was extracted from the silicone impression material and 4.8 ± 1.0 mg platinum/kg was extracted from the silicone baking mold. These methods were replicated with n = 3. Using statistical evaluation methods (F-test, t-test, and confidence interval), no significant difference was found between these two best methods. Recovery of platinum(0) from leach mixtures has not yet been achieved due to high dilution and very low platinum concentration in samples and will be part of another study.