Comparative Study of Friction Stir, Stud and Seam Welding of Aluminium Alloys Using Different Grades

Friction stud welding is an innovative and efficient welding process used to create strong and reliable bonds between studs or fasteners and workpieces, particularly in applications where rapid and secure fastening is critical. This welding technique involves generating friction and heat between the stud and workpiece to forge a strong joint. The process consists of several key steps, including preparation, rotation, weld formation, and cooling. Friction stud welding offers numerous advantages, such as speed, consistency, minimal distortion, and the elimination of the need for additional filler materials. It is widely employed in various industries, including construction, automotive, and aerospace, for applications ranging from structural steel connections to automotive component assembly. However, successful friction stud welding necessitates careful selection of materials, welding parameters, and skilled operators to ensure durable and dependable welded joints. This abstract provides a concise overview of the friction stud welding process and its essential features.