使用新型设计的 WNMG 成形轧制工具对 Al6061-T6 材料进行深轧制和性能评估

O. Adiyaman, Feyza Aydin
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引用次数: 0

摘要

在深轧制过程中,一般使用滚珠和滚筒式刷制工具。一般来说,现有的轧制工具很难对曲线和锥形轮廓进行深轧制。本研究的目的是设计一种滚柱式刀片进行实验,这种刀片可替代目前使用的深轧制刀片,并可固定在现有的刀架上,还可借助这种设计的工具研究其可用性,包括曲线和锥形工件。为此,根据 WNMG 刀片模型设计了半径为 1 毫米的 WNMG 形式球形刀片,并使用不同的形式和参数对 Al6061-T6 材料进行深轧制。轧制参数分别为轧制力 143、330、495 N,进给量 0.04、0.08、0.12 mm/rev,主轴转速 400、600、800 rpm。通过检测深轧制 Al6061 零件的微硬度和表面结构,研究了现有工具在深轧制中的可实现性。研究结果表明,新型轧制工具在显微硬度和表面形态方面的结果与现有深轧制工具相似,因此也能轧制出曲线和锥形工件,这种轧制工具可用作深轧制的替代工具。
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Deep Rolling of Al6061-T6 Material and Performance Evaluation with New Type Designed WNMG Formed Rolling Tool
In deep rolling, ball and roller type brushing tools are generally used. It is generally difficult to roll deep of contours having curve and conical forms with available rolling tools. The aim of this study is to design experiments with a roller insert that will be alternative to deep rolling inserts used now and can be fixed on the present tool holders and to investigate the usability of them including curve and conical formed work pieces with the help of this designed tool. For this purpose, a spherical insert with a radius of 1 mm in the form of WNMG was designed based on the WNMG insert model and used in deep rolling of Al6061-T6 material using different forms and parameters. 143, 330, 495 N rolling force, 0.04, 0.08, 0.12 mm/rev feed and 400, 600, 800 rpm spindle speed were selected as rolling parameters. By examining the micro-hardness and surface structure of deep-rolled Al6061 parts, the achievability of the results of existing tools in deep rolling was investigated. At the end of the study, it was determined that the new type of rolling tool produced results similar to the existing tools in deep rolling in terms of micro-hardness and surface morphology, which enabled that the work pieces with curve and conical forms could also be rolled, and that this rolling tool could be used as an alternative in deep rolling
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