An Innovative Mechanical Approach to Mitigating Torque Fluctuations in IC Engines during Idle Operation

Internal combustion engines have been a major contributor to air pollution. Replacing these engines with electric propulsion systems presents significant challenges due to different countries’ needs and limitations. An active, purely mechanical solution to the problem of irregular torque production in an alternative internal combustion engine is proposed. This solution uses an actuator built on a camshaft and a spring, which stores and returns energy during the engine operating cycle, allowing torque production to be normalized, avoiding heavy flywheels. Designed for control throughout the engine’s duty cycle, this system incorporates a cam profile and a spring mechanism. The spring captures energy during the expansion stroke, which is then released to the engine during the intake and compression strokes. Simple, lightweight, and efficient, this system ensures smoother and more consistent engine operations. It presents a viable alternative to the heavy and problematic dual-mass flywheels that were introduced in the 1980s and are still in use. This innovative approach could significantly enhance the performance and reliability of alternative internal combustion engines without notable energy losses.