A lead-free KNN-based, co-fired multilayered piezoceramic energy harvester with a high output current and power

To date, most of the reported piezoelectric energy harvesters (PEHs) use lead-based Pb(Zr,Ti)O₃ (PZT) piezoceramic family, which is obviously harmful to the environment. In recent years, the PEHs constructed with lead-free piezoceramics have been developed rapidly. However, their force-to-electric (F–E) output performances are still unsatisfactory. To address this issue, here we present a PEH assembled with lead-free potassium sodium niobate (KNN) based co-fired multilayered piezoceramics (MLPCs), which show a high output current and power. First, high-quality KNN-based MLPCs are prepared by tape-casting process. Each MLPC contains 11 piezoceramic layers, and the cross-section SEM image of the MLPC indicates that the ceramic layers are well connected with the Ag/Pd inner electrode layers. The d₃₃ of a single MLPC reaches up to 4675 pC/N. The F–E output performance of KNN-MLPC based PEH is then tested. The inherent advantages of multilayered ceramics enable the PEH to achieve a peak-to-peak output current of up to 1.48 mA and a peak-to-peak output power of 2.19 mW under a harmonic force load of 6 kN at 14 Hz. Finally, the PEH is tested to validate its practical application in real road environments, demonstrating its promising for the use of self-powered monitoring sensors for collecting traffic data.