Massimiliano Palmieri, Alberto Ferri, Filippo Cianetti, Claudio Braccesi
{"title":"用于过山车聚氨酯车轮热结构分析的有限元方法的优化和验证","authors":"Massimiliano Palmieri, Alberto Ferri, Filippo Cianetti, Claudio Braccesi","doi":"10.1088/1757-899x/1306/1/012015","DOIUrl":null,"url":null,"abstract":"Polymeric materials are widely used in several engineering sectors. Among these, a particularly critical sector for this type of material is that of roller coasters. The wheels are indeed made with an aluminum hub and a compact polyurethane coating, which, being in contact with the track, is subject to high speeds dynamic loads. Due to the viscoelastic behavior typical of these materials, such loads induce overheating of the coating and therefore a rapid degradation of the wheel. This results in machine downtime and, consequently, significant waste of time and money. In this context, the authors have developed a methodology for finite element thermo-structural analysis capable of quickly evaluating the temperature reached during work cycles and proving very useful in selecting the type of wheels to use. In this work, this methodology was firstly computationally developed and then validated by comparing the analysis results with data obtained from experimental tests conducted by the manifacturer. The comparison demonstrated the effectiveness of the proposed method, highlighting, however, a constant error in terms of maximum temperature reached attributable to a non-exact material characterization.","PeriodicalId":14483,"journal":{"name":"IOP Conference Series: Materials Science and Engineering","volume":null,"pages":null},"PeriodicalIF":0.0000,"publicationDate":"2024-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Optimization and validation of a finite element methodology for thermo-structural analysis of polyhuretane wheels for roller coaster application\",\"authors\":\"Massimiliano Palmieri, Alberto Ferri, Filippo Cianetti, Claudio Braccesi\",\"doi\":\"10.1088/1757-899x/1306/1/012015\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"Polymeric materials are widely used in several engineering sectors. Among these, a particularly critical sector for this type of material is that of roller coasters. The wheels are indeed made with an aluminum hub and a compact polyurethane coating, which, being in contact with the track, is subject to high speeds dynamic loads. Due to the viscoelastic behavior typical of these materials, such loads induce overheating of the coating and therefore a rapid degradation of the wheel. This results in machine downtime and, consequently, significant waste of time and money. In this context, the authors have developed a methodology for finite element thermo-structural analysis capable of quickly evaluating the temperature reached during work cycles and proving very useful in selecting the type of wheels to use. In this work, this methodology was firstly computationally developed and then validated by comparing the analysis results with data obtained from experimental tests conducted by the manifacturer. The comparison demonstrated the effectiveness of the proposed method, highlighting, however, a constant error in terms of maximum temperature reached attributable to a non-exact material characterization.\",\"PeriodicalId\":14483,\"journal\":{\"name\":\"IOP Conference Series: Materials Science and Engineering\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":0.0000,\"publicationDate\":\"2024-05-01\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"IOP Conference Series: Materials Science and Engineering\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.1088/1757-899x/1306/1/012015\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"\",\"JCRName\":\"\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"IOP Conference Series: Materials Science and Engineering","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.1088/1757-899x/1306/1/012015","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
Optimization and validation of a finite element methodology for thermo-structural analysis of polyhuretane wheels for roller coaster application
Polymeric materials are widely used in several engineering sectors. Among these, a particularly critical sector for this type of material is that of roller coasters. The wheels are indeed made with an aluminum hub and a compact polyurethane coating, which, being in contact with the track, is subject to high speeds dynamic loads. Due to the viscoelastic behavior typical of these materials, such loads induce overheating of the coating and therefore a rapid degradation of the wheel. This results in machine downtime and, consequently, significant waste of time and money. In this context, the authors have developed a methodology for finite element thermo-structural analysis capable of quickly evaluating the temperature reached during work cycles and proving very useful in selecting the type of wheels to use. In this work, this methodology was firstly computationally developed and then validated by comparing the analysis results with data obtained from experimental tests conducted by the manifacturer. The comparison demonstrated the effectiveness of the proposed method, highlighting, however, a constant error in terms of maximum temperature reached attributable to a non-exact material characterization.