Two-phase flow characteristic and gas removal strategy of the paper-based microfluidic fuel cell

Paper-based microfluidic fuel cell powered by capillary force has the advantages of compactness, low cost, and high sensitivity, presenting broad application prospects in portable electronic devices. However, the gas-liquid mass transfer mechanism within the porous medium remains unclear, with a lack of two-phase flow theories adapted to the unique paper-based system. In this study, a two-dimensional two-phase numerical model of a Y-shaped paper-based microfluidic fuel cell is developed to reveal the two-phase flow characteristics under capillary action and explore gas removal strategies. The reliability of the model is validated by real experimental data. By coupling multiple physical fields, the study elucidates the working principle and gas-liquid flow phenomena within the cell. Then, the effects of contact angle, inlet fuel concentration, and paper type on output performance, gas distribution, parasitic effect, and fuel utilization are discussed. The results indicate that increasing the contact angle and using paper with a larger average pore size and porosity as the channel substrate are ideal for promoting gas discharge. The optimal gas removal rate reached 42.30 %, with a favorable power density of 33.92 mW/cm². This study provides a theoretical basis for a deeper understanding of the two-phase mass transfer process in paper-based microfluidic fuel cell.