Atomic-scale investigation of the synergistic impact of Mo and Nb addition on enhancing the performance of laser cladding FeCoCrNi-based high entropy alloy coatings

Utilizing synchronous powder feeding laser cladding technology, two high entropy alloy coatings, FeCoCrNiMo and FeCoCrNiMoNb, were deposited on the surface of low-carbon steel. An in-depth investigation into the synergistic interplay of Mo and Nb on FeCoCrNi-based high entropy alloy coatings was conducted. The findings reveal that FeCoCrNiMo comprises an FCC stable solid solution, Mo₃Co₃C, and Ni₃Mo₃C. Conversely, FeCoCrNiMoNb exhibits a composition comprising an FCC stable solid solution phase, NbC, and (Mo, Nb)C. This is attributed to the robust interaction between Mo and Nb, wherein Mo infiltrates the NbC lattice, substituting for a portion of Nb atoms. Notably, the synergistic influence of Mo diminishes the formation energy of NbC, thereby lessening the energy barrier encountered during the nucleation of (Mo, Nb)C. Consequently, the incorporation of Mo facilitates the precipitation of Nb. The refined microstructure and solid solution strengthening effect of (Nb, Mo)C and NbC, coupled with their elevated Vickers hardness and hard elastic ratio, contribute significantly to the notable enhancement in surface hardness and wear resistance observed in the FeCoCrNiMoNb high entropy alloy coating.