用整体设备效率法分析电解镀锡生产线生产率,用 ABC 法确定关键机械部件备件需求量

Sherin Ramadhania, Iqballulah Iqballulah, Mislan Mislan
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引用次数: 0

摘要

一家生产符合国际标准的优质马口铁的公司。生产的产品是马口铁,即涂有马口铁的钢板。在 2022 年 5 月至 2023 年 4 月的 ETL 停机时间中,实际停机时间与目标停机时间存在差距,导致生产过程无法达到最佳运行状态,将给公司造成损失。因此,有必要确定 ETL 中设备的有效性值,并确定关键机械部件的备件需求。OEE 是指公司设备或机器有效性值的大小。ABC 分类法是根据每个时间段的材料使用成本,对一组材料进行降序分类。数据处理结果得出的平均 OEE 值为 80.06%,A 类项目为机械密封水槽辊。B 类项目是电磁阀 - 48VDC 和 "scotch brite",C 类项目是机械密封 DN 45、过滤调节器、轴承 7308DB、轴承 NU308EC 和软管组件。
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Analisis Produktivitas Electrolytic Tinning Line dengan Metode Overall Equipment Effectiveness dan Penentuan Kebutuhan Sparepart Komponen Mekanikal Kritis dengan Pendekatan ABC
A company that produces high quality tinplate with international standards. The product produced is tinplate, namely steel sheets coated with tin. In ETL downtime from May 2022 – April 2023, there is a gap between actual and target downtime, causing the production process to not run optimally, and will cause losses for the company. So it is necessary to determine the effectiveness value of the equipment in ETL and determine the need for spare parts for critical mechanical components. OEE is the magnitude of the effectiveness value of equipment or machines in the Company. ABC classification is a classification of a group of materials in descending order based on the cost of using the material per time period. The results of data processing obtained an average OEE value of 80.06% and for items in class A it was a mechanical seal sink roll. Items in class B are solenoid valve – 48VDC and scotch brite and items in class C are mechanical seal DN 45, filter regulator, bearing 7308DB, bearing NU308EC, and hose assembly.
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