使用半径为 0.4 mm cnmg 120404n 刀片的切削深度对 S45C 碳钢表面粗糙度的影响

Adi Febrianton, Indah Purnama Putri, Romiyadi Romiyadi, Purnama Irwan, Psalmen Sihotang
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引用次数: 0

摘要

在制造业这个实用而复杂的世界里,需要的是最佳的产品效果。为了满足市场的需求,即在短时间内生产出具有最佳效果的产品,非常规计算机数控车床(CNC)作为一种机床生产工具应运而生,它由计算机系统控制,切割旋转的工件可确定工件表面的粗糙度值。本研究的目的是获得最低的表面粗糙度结果。在 SKT 160A 数控车床上使用 S45C 碳钢材料和 Sumitomo CNMG 120404-N-Gu-AC8025 品牌刀片,刀片半径为 0.4 毫米。下一道工序是车削工件,切削深度变化为 0.1 毫米、0.2 毫米、0.3 毫米、0.4 毫米、0.5 毫米、0.6 毫米、0.7 毫米、0.8 毫米、0.9 毫米、1.0 毫米、1.1 毫米。使用 G96 程序代码,进给运动为 0.15 mm/rev,主轴转速恒定为 2700 rpm,使用测针测量表面粗糙度值。对 11 个样品进行 1 次测试,每个样品由 3 个测试点组成。根据表面粗糙度数据的结果,在切削深度为 0.6 毫米时,刀片半径为 0.4 毫米的最低平均 Ra 粗糙度结果为 1 115 微米,并被纳入粗糙度公差值 N6。
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Pengaruh Kedalaman Potong Menggunakan Insert Radius 0,4 mm cnmg 120404n Terhadap Kekasaran Permukaan (Surface Roughness) Baja Karbon S45C
In the practical and sophisticated world of the manufacturing industry, the best product results are needed. To answer market needs that want products with maximum results and produce them in a short time, the non-conventional Computer Numerical Controlled Lathe (CNC) is available as a machine tool production tool that is controlled using a computer system to cut workpieces which are rotated to determine the roughness value on the workpiece surface. The aim of this research is to obtain the lowest surface roughness results. Using S45C carbon steel material with Sumitomo CNMG 120404-N-Gu-AC8025 brand insert with a Radius of 0.4 mm on the SKT 160A CNC Turning machine. The next process is the process of turning the workpiece with variations in cutting depth of 0.1 mm, 0.2 mm, 0.3 mm, 0.4 mm, 0.5 mm, 0.6 mm, 0.7 mm, 0.8 mm , 0.9mm, 1.0mm, 1.1mm. Using the G96 program code, the feed movement is 0.15 mm/rev with a constant spindle speed of 2700 rpm and using a Stylus as a measure of surface roughness value. By carrying out 1 test on 11 samples, each sample consisting of 3 test points. Based on the results of surface roughness data, the lowest average Ra roughness results for an insert radius of 0.4 mm were 1,115 µm at a cutting depth of 0.6 mm and was included in the roughness tolerance value N6.
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