CFD design and testing of an air flow distribution device for microwave infrared hot-air rolling-bed dryer

In this study, a new microwave infrared hot air rolling bed dryer (MIHRBD) was developed and computational fluid dynamics (CFD) techniques were introduced into the design process of the integrated drying system. The structure of the air distribution device was optimised to improve the airflow uniformity over the curved surface of the rolling bed in the microwave-hot air drying combined equipment. The research findings reveal that, across eleven models, the outlet airflow velocity stabilises once the number of mesh elements reaches 5 million, achieving significant computational accuracy at that point. Optimizing components like the uniform air distribution pipe, turbulence plates, and wind deflectors significantly enhanced airflow distribution uniformity by 52.1%. The best airflow and temperature distribution uniformity on the rolling bed surface was achieved when the inlet airflow velocity ranged from 1 to 3 m s⁻¹, with minimum V_d, U_v and temperature non-uniformity coefficients of 0.007 m s⁻¹, 7.2% and 0.2%, respectively. Validation tests on the MIHRBD pilot equipment showed that after optimizing the uniform air distribution device, the minimum temperature difference on the pleurotus eryngii surface was 3.1 °C. This confirmed the feasibility of the computational fluid dynamics method. Introducing hot air significantly enhanced pleurotus eryngii's drying uniformity, with the Page model effectively predicting the MIHRBD drying process. This study provides technical support for future developments in this field of equipment manufacturing and drying process analysis.