Low-energy micron dispersion of entangled polymers based on phase inversion composition of emulsion

This article aims to propose a low-energy method for micron dispersion of entangled polymers. We chose Ethylene-Propylene-Diene Monomer (EPDM) as the entangled polymer and acrylic esters as the dispersants to prepare the organic dispersion of the entangled polymer based on the theory that in-situ polymerization of acrylic esters had the higher solubility parameter than the original monomer. The dispersion process of entangled polymer was similar to the phase inversion of emulsion due to the maximum viscosity and minimum interfacial tension at the point of dispersion. Specifically, the average diameter of the dispersed entangled polymer was 5–6 μm. The system could still maintain excellent dispersion stability without additional dispersants. Rheology characterized that the introduction of aliphatic isocyanate derivatives reacting with hydroxyl groups in the polyacrylate to form the cross-linked skeleton could enhance the stability of the system. Excitingly, this organic dispersion allowed flexible printed circuit to fold at any angle and direction when used as the coating, and the coating still maintained excellent dispersibility, flexibility, insulation, and adhesion after aging tests. This low-energy method for micron dispersion of entangled polymers could expand their applications in coatings and other fields while maintaining their own characteristics.