Microstructure evolution of a novel low-silicon cast aluminum alloy modified with Mn and Cr during solution treatment

The evolution of eutectic Si, the precipitation behavior of dispersoids and microhardness change of the α-Al matrix in a Mn + Cr modified Al-Si-Mg-Cu alloy during solution treatment were investigated. The results revealed that the evolution of eutectic Si was divided into four paths during solution treatment: Dissolution, splitting, spheroidization and coarsening. Meanwhile, numerous α-Al(FeMnCr)Si dispersoids were precipitated in the eutectic region and the α-Al dendrite arms after solution treatment for 30 min. Due to differences in precipitation behavior, three different dispersoid precipitation zones were formed in the dendrite arms, including the dispersoid-free zone (DFZ) near the grain boundaries, coarse dispersoid zones (CDZ) located in the dendrite cores, and the remaining fine dispersoid zones (FDZ). The bimodal size distribution of the dispersoids within intradendritic regions were closely related to the micro-segregation of Mn and Cr. The precipitation of coarse grain boundary phases exhausted the Fe solute near the grain boundary, which was mainly responsible for the formation of the DFZ. Moreover, there was a partial coherent interface between the dispersoids and the α-Al matrix. The evolution mechanism of matrix microhardness can be well explained by dispersion strengthening effect