Cyclic mining of alarm and operator action events for enhanced process operation

This paper addresses the challenge of fault propagation in industrial facilities, where a fault in one process variable can lead to cascading faults in other variables. As a result, the propagation of alarms corresponding to these faulty variables occurs, leading operators to potentially receive an excessive number of alarm notifications that could significantly impact their decision-making capabilities. To address this issue, a systematic method is proposed to investigate potential fault propagation paths to provide decision support in response to alarm notifications, in order to minimize industrial process failures. The contributions of this paper are twofold. Firstly, it involves enhanced dependency analysis that captures dependent alarms and identifies both weak and strong dependencies among alarm variables using historical alarm and event (A&E) logs that are generated by industrial control systems. Secondly, it offers comprehensive visualization of fault propagation in response to single and multiple alarms, including extracting crucial timing information, identifying the shortest, longest, and critical paths, and determining effective operator actions. The proposed method is designed to enhance process operation and provide essential decision support for industrial operators. The effectiveness of the proposed approach is validated through a case study using real industrial data.