Powder metallurgical processing of novel Al0.5CoCrFeNiNb0.5-Si0.1 high entropy alloys: Phase evolution and nanomechanical properties

In this research, the high entropy alloy (HEA) of Al_0.5CoCrFeNiNb_0.5-Si_0.1 was successfully synthesized through mechanical alloying utilizing a high-energy planetary ball mill. The synthesized HEA powder was subsequently pressed and sintered at 1400 °C with varying holding times. The phase evolution was investigated using X-Ray Diffraction (XRD) technique. Furthermore, the microstructural, morphological, and compositional characteristics of the powders were examined using Transmission Electron Microscopy (TEM) with Selected Area Electron Diffraction (SAED), as well as Scanning Electron Microscopy (SEM) in conjunction with Energy Dispersive Spectroscopy (EDS). The nano-mechanical properties of the HEA compact were evaluated through nanoindentation to determine nano-hardness and elastic modulus.

The mechanical alloying process was conducted for a duration of 30 h, resulting in the formation of a single-phase BCC solid solution, as confirmed by XRD and SAED analyses. The study investigated the criteria for phase stability based on the minimum Gibbs free energy and Hume-Rothery rules, which were consistent with the observed microstructural characteristics. Furthermore, the sintering process resulted in porosity levels of 6.01 % and 4.71 %, with corresponding densities of 6.96 g/cm³ and 7.12 g/cm³ for holding times of 3 and 4 h, respectively. It was noted that extended holding times improved the mechanical properties, with the alloy achieving a maximum hardness of 546 HV, nano-hardness of 5.57 GPa, elastic modulus of 265.47 GPa, and yield stress of 1.89 GPa after a holding time of 4 h.