Structural, morphological, and chemical composition of ternary ZrHfN thin films deposited by reactive co-magnetron sputtering

This study focuses on a deposited ternary zirconium hafnium nitride (ZrHfN) thin film prepared using the reactive co-magnetron sputtering technique. The effect of the nitrogen (N₂) flow rate on the films' structural, morphological, and chemical composition was investigated. The gracing-incidence X-ray diffraction (GIXRD) showed that all ZrHfN thin films exhibited a crystalline face-centered cubic structure with a strong (111) orientation. With increasing the N₂ flow rate, the film's crystallography changed based on thermodynamic theory. The films demonstrated uniformity and homogeneity in their ternary nitride composition, as confirmed by transmission electron microscopy-energy dispersive X-ray spectroscopy (TEM-EDS) mapping and electron probe microanalyzer (EPMA). Chemical state analysis using X-ray photoelectron spectroscopy (XPS) indicated the presence of both nitride and oxynitride species in all samples. Notably, the atomic concentration of the main elements (Zr, Hf, and N) remained relatively stable over the controlled N₂ flow rate range. However, the N₂ flow rate played a crucial role in forming hafnium nitride and oxynitride chemical states, whereas it did not significantly influence the Zr phases, dominated by Zr oxides. Additionally, the hardness of the ternary ZrHfN thin films exhibited enhancement comparable to typical ternary nitrides.