Efficient adsorption of acid orange 7 from wastewater using novel bio-natural granular bentonite-sawdust-corncob (GBSC): Mixture optimization, adsorption kinetic and regeneration

The removal of dyes from industrial wastewater is one of the most environmental challenges that should be addressed through sustainable technologies. In this study, a novel green and cost-effective granular from bentonite and bio-wastes of sawdust and corncob (GBSC) was prepared for sustainable treatment of acid orange 7 (AO7) dye wastewater. The d-optimal mixture method was employed to determine the optimum combination of the GBSC in terms of dye adsorption and structure stability. Characterizations of the GBSC were investigated using SEM, XRD, FTIR and BET analyses and compared with bentonite powder (BP), modified bentonite powder (MBP), and granular modified bentonite (GMB). According to the results, a mixture of bentonite 60 wt%, sawdust 20 wt% and corncob 20 wt% at 550 °C yielded the optimal combination of the GBSC which resulted to the highest adsorption capacity 135.22 mg/g, the lowest mass loss 3.1% and maximum crushing strength 12.275 N. The kinetic and isotherm of the adsorption data were fitted well by the pseudo-second-order model and Langmuir isotherm. Our finding suggested a green circular economy model by utilizing agriculture wastes (sawdust and corncob) to synthesize GBSC for sustainable dye wastewater treatment, which offers a cost-effective adsorbent (0.907 $/g) with high regeneration (4 times reusability with 40.5% removal rate) to keep them in circulation for as long as possible.