{"title":"添加式制造的 IN738LC 镍基超级合金中的裂纹抑制和结晶纹理控制","authors":"Fangxian Zhang , Liping Zhou , Xinliang Xie , Zhenbo Zhang , Qi Chao , Guohua Fan","doi":"10.1016/j.jmrt.2024.09.101","DOIUrl":null,"url":null,"abstract":"<div><p>The additive manufacturing of directionally solidified Ni-based superalloys remains a significant challenge due to the formation of stray equiaxed grains and their high susceptibility to cracking, particularly for high-volume γ´-type Ni-based superalloys. In this study, a novel strategy based on temperature field management was proposed to prevent hot cracking and control crystallographic texture during laser powder bed fusion (LPBF) of IN738LC superalloy. The influence of laser parameters and substrate preheating on crack density, melt pool morphology, and texture of IN738LC superalloy was investigated. The fluid dynamics and thermal behavior of melt pool was simulated using the discrete element model (DEM) and volume of fluid (VOF) method. The processing window for achieving defect-free IN738LC samples was established and was found to be highly affected by substrate preheating. Substrate preheating at 350 °C resulted in expanded processing window, with the volume energy density ranging from 42.9 to 62.5 J/mm³ without substrate preheating to 40–75 J/mm³. The enlarged processing window was achieved by reducing cracking susceptibility due to the reduced temperature gradient and cooling rate. A unique crystallographic lamellar microstructure (CLM), comprising a <110>-oriented major layer and <100>-oriented sub-layer along the building direction, was successfully achieved in the LPBF-processed IN738LC superalloy. The solidification conditions for obtaining such a CLM were discussed on the aspects of temperature gradient and solidification rate within the melt pool. This work provides new insights and methods for preparing crack-free γ´-Ni-based superalloys with specific textures, which is favorable for improving the high-temperature properties.</p></div>","PeriodicalId":54332,"journal":{"name":"Journal of Materials Research and Technology-Jmr&t","volume":"33 ","pages":"Pages 652-666"},"PeriodicalIF":6.2000,"publicationDate":"2024-09-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2238785424021069/pdfft?md5=912d7953ef1f79525b8a1e969cca780d&pid=1-s2.0-S2238785424021069-main.pdf","citationCount":"0","resultStr":"{\"title\":\"Crack inhibition and crystallographic texture control in an additively manufactured IN738LC Ni-based superalloy\",\"authors\":\"Fangxian Zhang , Liping Zhou , Xinliang Xie , Zhenbo Zhang , Qi Chao , Guohua Fan\",\"doi\":\"10.1016/j.jmrt.2024.09.101\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>The additive manufacturing of directionally solidified Ni-based superalloys remains a significant challenge due to the formation of stray equiaxed grains and their high susceptibility to cracking, particularly for high-volume γ´-type Ni-based superalloys. In this study, a novel strategy based on temperature field management was proposed to prevent hot cracking and control crystallographic texture during laser powder bed fusion (LPBF) of IN738LC superalloy. The influence of laser parameters and substrate preheating on crack density, melt pool morphology, and texture of IN738LC superalloy was investigated. The fluid dynamics and thermal behavior of melt pool was simulated using the discrete element model (DEM) and volume of fluid (VOF) method. The processing window for achieving defect-free IN738LC samples was established and was found to be highly affected by substrate preheating. Substrate preheating at 350 °C resulted in expanded processing window, with the volume energy density ranging from 42.9 to 62.5 J/mm³ without substrate preheating to 40–75 J/mm³. The enlarged processing window was achieved by reducing cracking susceptibility due to the reduced temperature gradient and cooling rate. A unique crystallographic lamellar microstructure (CLM), comprising a <110>-oriented major layer and <100>-oriented sub-layer along the building direction, was successfully achieved in the LPBF-processed IN738LC superalloy. The solidification conditions for obtaining such a CLM were discussed on the aspects of temperature gradient and solidification rate within the melt pool. This work provides new insights and methods for preparing crack-free γ´-Ni-based superalloys with specific textures, which is favorable for improving the high-temperature properties.</p></div>\",\"PeriodicalId\":54332,\"journal\":{\"name\":\"Journal of Materials Research and Technology-Jmr&t\",\"volume\":\"33 \",\"pages\":\"Pages 652-666\"},\"PeriodicalIF\":6.2000,\"publicationDate\":\"2024-09-13\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"https://www.sciencedirect.com/science/article/pii/S2238785424021069/pdfft?md5=912d7953ef1f79525b8a1e969cca780d&pid=1-s2.0-S2238785424021069-main.pdf\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Materials Research and Technology-Jmr&t\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S2238785424021069\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Materials Research and Technology-Jmr&t","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2238785424021069","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
Crack inhibition and crystallographic texture control in an additively manufactured IN738LC Ni-based superalloy
The additive manufacturing of directionally solidified Ni-based superalloys remains a significant challenge due to the formation of stray equiaxed grains and their high susceptibility to cracking, particularly for high-volume γ´-type Ni-based superalloys. In this study, a novel strategy based on temperature field management was proposed to prevent hot cracking and control crystallographic texture during laser powder bed fusion (LPBF) of IN738LC superalloy. The influence of laser parameters and substrate preheating on crack density, melt pool morphology, and texture of IN738LC superalloy was investigated. The fluid dynamics and thermal behavior of melt pool was simulated using the discrete element model (DEM) and volume of fluid (VOF) method. The processing window for achieving defect-free IN738LC samples was established and was found to be highly affected by substrate preheating. Substrate preheating at 350 °C resulted in expanded processing window, with the volume energy density ranging from 42.9 to 62.5 J/mm³ without substrate preheating to 40–75 J/mm³. The enlarged processing window was achieved by reducing cracking susceptibility due to the reduced temperature gradient and cooling rate. A unique crystallographic lamellar microstructure (CLM), comprising a <110>-oriented major layer and <100>-oriented sub-layer along the building direction, was successfully achieved in the LPBF-processed IN738LC superalloy. The solidification conditions for obtaining such a CLM were discussed on the aspects of temperature gradient and solidification rate within the melt pool. This work provides new insights and methods for preparing crack-free γ´-Ni-based superalloys with specific textures, which is favorable for improving the high-temperature properties.
期刊介绍:
The Journal of Materials Research and Technology is a publication of ABM - Brazilian Metallurgical, Materials and Mining Association - and publishes four issues per year also with a free version online (www.jmrt.com.br). The journal provides an international medium for the publication of theoretical and experimental studies related to Metallurgy, Materials and Minerals research and technology. Appropriate submissions to the Journal of Materials Research and Technology should include scientific and/or engineering factors which affect processes and products in the Metallurgy, Materials and Mining areas.