Ingeniously construction of industrial carbon fiber/nickel-iron layered double hydroxide heterostructure composite for high-efficient microwave absorption in aircraft

To enhance the survivability of military aircraft in electromagnetic warfare, carbon fiber/nickel-iron layered double hydroxide (CF/NiFe-LDH) composites with heterogeneous structure were constructed starting from the raw industrial carbon fiber (CF) by electrostatic self-assembly. By reasonably adjusting the mass ratio of CF and NiFe-LDH, the voids formed by LDH arrays stacked on the fiber surface are utilized to promote reflection and scattering of electromagnetic wave (EMW), optimizing impedance matching, as well as synergize dielectric-magnetic dual loss mechanism. Moreover, interfacial polarization effect induced by the abundant heterogeneous interfaces significantly enhance the ability of EMW dissipation. The optimized CF/NiFe-LDH heterostructure composite exhibits the minimum reflection loss (RL_min) value of −52.48 dB at mere 1.77 mm thickness and an expansive maximum effective bandwidth (EAB_max) of 7.29 GHz at 2.14 mm. In addition, the computer simulation technology (CST) revealed that the radar scattering cross section (RCS) reduction of composites reaches up to 26.92 dBm² at an incidence angle of 90°, demonstrating their excellent radar attenuation capability. Tremendously, the heterogeneous composites achieve an SRL₁ value of 524.8, which is appreciably better than most of the EMW absorbing materials. The wondrous characteristics including lightweight, ultra-thin, high-efficient microwave absorbing ability of CF/NiFe-LDH heterostructure composites display potential application in fighter aircraft.