Multi-bandwidth observer-based adaptive robust pressure control for electro-hydraulic brake system with uncertainties and measurement noise

Accurate pressure regulation of electro-hydraulic brake system (EHB) is essential for enhancing braking performance in automobiles. However, component wear and pressure measurement noise can cause model parameters and controlled states to drift, resulting in system chattering. This nonlinear and uncertain state can significantly degrade pressure control performance. Motivated by this, the article presents a controlled state reconstruction-based adaptive robust pressure control technique with noise suppression. Firstly, a reduced dynamics model is established for controller design, which effectively captures the fundamental characteristic of the EHB. Secondly, a multi-bandwidth extended state observer (MBESO) capable of noise suppression is designed to reconstruct controlled states, including unknown disturbances and unmeasured pressure change rates of the EHB. Thirdly, an MBESO-based adaptive robust pressure control technique is introduced, where the control gain and robust factor are updated based on control and observation errors. In addition, the overall performance of the proposed control strategy is analyzed in the frequency domain, and close-loop stability is demonstrated via the Lyapunov method. Finally, the pressure control precision and robustness of the proposed algorithm are validated in both dynamic and static scenarios through sinusoidal and step-response experiments on a hardware-in-loop test bench. The results indicate that the proposed algorithm reduces dynamic pressure-tracking error by up to 62% compared to traditional method under sinusoidal conditions, with steady-state error remaining within 1 bar under step-response conditions.