喷雾参数对流化床喷雾造粒中喷射液滴和产品特性的影响

IF 4.5 2区 工程技术 Q2 ENGINEERING, CHEMICAL Powder Technology Pub Date : 2024-10-01 DOI:10.1016/j.powtec.2024.120274
Maike Orth , Matthias Börner , Swantje Pietsch-Braune , Stefan Heinrich
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引用次数: 0

摘要

液体喷射是流化床喷雾造粒过程中最关键的步骤之一,因为相关参数会严重影响产品质量和整个工艺的稳定性。因此,本研究旨在将喷雾参数与喷嘴产生的喷雾模式和液滴以及由此产生的颗粒特性联系起来。首先,分析了喷雾变量对喷雾角度、液滴大小和速度的影响,发现喷雾气压是关键参数。随后,根据统计实验计划,除了喷嘴设置外,还改变了几个与工艺相关的参数,进行了喷雾造粒实验。结果表明,产品粒度分布受所研究变量的复杂组合影响,其中液体喷雾速率、喷雾和保护气压以及流化气流是主要影响因素。
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Influence of spray parameters on injected droplets and product properties in fluidized bed spray granulation
Liquid injection is one of the, if not the most, critical steps in fluidized bed spray granulation as the product quality as well as the overall process stability can be massively influenced by the associated parameters. Therefore, this study aims to correlate spray parameters to the spray pattern and droplets produced from the nozzle and the resulting granule properties. First, the effect of spray variables on spray angle and droplet size and velocity was analyzed, revealing the spray air pressure as crucial parameter. Afterwards, spray agglomeration experiments were conducted according to a statistical experimental plan varying several process-related parameters in addition to the nozzle set-up. The product particle size distribution was shown to be impacted by a complex combination of the investigated variables with the liquid spray rate, spray and protection air pressure, and fluidization air flow as main influences.
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来源期刊
Powder Technology
Powder Technology 工程技术-工程:化工
CiteScore
9.90
自引率
15.40%
发文量
1047
审稿时长
46 days
期刊介绍: Powder Technology is an International Journal on the Science and Technology of Wet and Dry Particulate Systems. Powder Technology publishes papers on all aspects of the formation of particles and their characterisation and on the study of systems containing particulate solids. No limitation is imposed on the size of the particles, which may range from nanometre scale, as in pigments or aerosols, to that of mined or quarried materials. The following list of topics is not intended to be comprehensive, but rather to indicate typical subjects which fall within the scope of the journal's interests: Formation and synthesis of particles by precipitation and other methods. Modification of particles by agglomeration, coating, comminution and attrition. Characterisation of the size, shape, surface area, pore structure and strength of particles and agglomerates (including the origins and effects of inter particle forces). Packing, failure, flow and permeability of assemblies of particles. Particle-particle interactions and suspension rheology. Handling and processing operations such as slurry flow, fluidization, pneumatic conveying. Interactions between particles and their environment, including delivery of particulate products to the body. Applications of particle technology in production of pharmaceuticals, chemicals, foods, pigments, structural, and functional materials and in environmental and energy related matters. For materials-oriented contributions we are looking for articles revealing the effect of particle/powder characteristics (size, morphology and composition, in that order) on material performance or functionality and, ideally, comparison to any industrial standard.
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