Improvement of corrosion resistance and adhesion of hydroxyapatite coating on AZ31 alloy by an anodizing intermediate layer.

Objectives: The primary objective of this study is using an anodizing intermediate layer to improve corrosion resistance and adhesion of hydroxyapatite coated AZ31 alloy for applications in biodegradable implants.

Methods: An anodizing intermediate layer was formed on the surface of AZ31 substrate at various anodizing voltage of 10, 20, 30, and 40 V respectively by anodizing process. HAp was grow on the surface of AZ31 substrate at 90°C and pH solution of 7.5 by chemical solution treatment method for 2 h. The coated samples were evaluated their corrosion behavior by Electrochemical measurements and biodegradation behavior by immersion test in Hank's balanced salts solution (HBSS) for 28 days via amount of Mg²⁺ ion released. While, their adhesion strength were evaluated by pull-off method. The amount of Mg²⁺ ions released of the samples was quantified by the Inductively coupled plasma mass spectrometry.

Results: An anodizing intermediate layer was successfully synthesized at various voltages by anodizing process and HAp coatings were prepared by chemical solution treatment method. The corrosion rate of hydroxyapatite coated AZ31 alloy with an anodizing intermediate layer decreased 4.4 times, while adhesion strength increased about two times compared to the HAp coated AZ31 specimen without an anodizing layer and achieved ~14.70, ~6.92 MPa, respectively. After immersion test in HBSS, the adhesion strength of HAp/AZ31-HBSS-specimen decrease to 45% because of large corroded areas with depth holes of hundreds of micrometers. The slighter decrease in adhesion strength of HAp/30V/AZ31-HBSS-specimen to 22% is due to the contribution of the anodizing intermediate layer.

Conclusion: HAp coated AZ31 alloy specimen with the existence of a porous structure with an elliptical shape, uniform and high density of MgO on the surface at anodizing voltage of 30 V resulted in a significant increase in corrosion resistance and the adhesion strength of HAp coatings.