Design and assessment of an adapted absorber solar air collector tailored for sustainable drying applications

The design of a relevant solar air collector (SAC) is imperative to make the drying industries self-reliant and sustainable in terms of energy. However, the literature doesn’t describe the coherent design assessment of SAC, and its viability for a drying system provided the scale-up opportunity for commercial applications. Hence, the present work was devoted to estimating the heat load for a particular drying condition, a methodological understanding of SAC design, and an investigation of the performance of the newly developed solar collector. The essential design criteria were the moisture content of fresh and intended dried items, physical attributes of items, dryer capacity, preferred drying temperature, projected drying duration, required air speed (based on dryer type), and local climate (solar radiation, ambient temperature and relative humidity). The regular semi-hexagonal shape aluminium (Al) sheet was chosen to introduce air turbulence while maximizing the surface area available for heat transfer. The regular semi-hexagonal absorber was outfitted with helical springs to generate air turbulence and augment heat transfer. A double glazing (polycarbonate) of 5 mm apart was mounted to impede radiation heat loss. Three successive days of the experimental study showed that the average temperature increases of air passing through SAC were 36.02 °C, 37 °C, and 39.2 °C. The optimal tilt angle with the horizontal surface was found to be 35° in a south-facing direction for the month of January. The highest energy efficiency was found to be 40.5 %, while the lowest was found to be 24.73 %. The sustainability index of the SAC was found to be 1.02. The experimental results clearly demonstrate that the designed SAC was capable of supplying adequate heat energy (at the minimum of 155.86 W/hr.) to meet the necessary heat load (125.82 W/hr.) for agro-products drying at the designed capacity.