Graphene reinforced magnesium metal matrix composites by infiltrating coated-graphene preform with melt

Graphene’s exceptional mechanical, electrical, and thermal conductivity capabilities make it an ideal reinforcement for metal matrix composites. However, graphene is hard to be dispersed in the melt metal due to its high surface energy, non-wetting nature, and strong van der Waals interactions between graphene sheets, which weaken the reinforcing efficiency of composites. A novel process by infiltrating the coated-graphene preform with melt magnesium was proposed to improve the dispersion of graphene in the magnesium matrix. Graphene preforms with oriented pores were prepared by a directional freeze-drying method. Magnesium oxide coatings were deposited on the surface of graphene inside the graphene preform using the evaporation of magnesium atoms to enhance the strength as well as the wettability between the preform and magnesium matrix. Magnesium matrix composites were fabricated by liquid-solid pressure infiltrating coated-graphene preform with molten magnesium. The microstructure of graphene preforms and composites and mechanical properties of the composites were characterized. The results show that graphene is uniformly dispersed in the matrix and presents a reticular structure, and the hardness, elastic modulus, and compressive strength of the composite were improved apparently compared to the matrix. This study suggests that the method of preparing composites by infiltration provides a novel strategy for fabricating nano-material reinforced magnesium matrix composites.