Long Geng , Fan Wu , Mingji Dang , Zhe Feng , Yijie Peng , Chennuo Kang , Wei Fan , Yongxia Wang , Hua Tan , Fengying Zhang , Xin Lin
{"title":"具有高强度和高刚度的碳化硅颗粒增强预合金化 TiB2/AlSi10Mg 复合材料的激光粉末床熔融技术","authors":"Long Geng , Fan Wu , Mingji Dang , Zhe Feng , Yijie Peng , Chennuo Kang , Wei Fan , Yongxia Wang , Hua Tan , Fengying Zhang , Xin Lin","doi":"10.1016/j.jmatprotec.2024.118635","DOIUrl":null,"url":null,"abstract":"<div><div>Recently, laser powder bed fusion (LPBF) of particle-reinforced aluminum matrix composites (PAMCs) with high-strength and high-stiffness have attracted extensive attention in aviation and aerospace. However, performance improvement of single or dual PAMCs using traditional mechanical mixing method is still limited. Therefore, this study innovatively employed pre-alloyed ∼6.5 wt% TiB<sub>2</sub>/AlSi10Mg composite as the matrix and mechanically mixed SiC particles with different contents (5 vol% and 10 vol%) to fabricate dual PAMCs with high particles content through LPBF. The results indicated that the 5 vol% SiC+TiB<sub>2</sub>/AlSi10Mg composite revealed relatively weak agglomeration effect of SiC particle and highest relative density (∼99.1 %), thus exhibiting optimal processability. Using this composition material as the research object, it was found that the microstructure maintains the basic features of pre-alloyed TiB<sub>2</sub>/AlSi10Mg composite except for the slight grain coarsening. However, SiC particles react with α-Al matrix and Al<sub>3</sub>Ti. Then Al<sub>4</sub>C<sub>3</sub> and TiC enhancement phase were formed, and micron-sized Si particles precipitated within the Al cells surrounded by the eutectic Al-Si. More importantly, due to novel preparation method of dual PAMCs powder, simultaneous enhancement in ultimate tensile strength (∼554.0 MPa), yield strength (∼376.0 MPa), and elastic modulus (∼97.4 GPa) was achieved. Total particle content (∼14.0 wt%) and tensile property were higher than those of reported other PAMCs processed by LPBF. Finally, expect for the fracture characteristics inherent to the pre-alloyed TiB<sub>2</sub>/AlSi10Mg composite, new fracture mechanism for the tearing of SiC particles was exhibited. This work provides new insights into the preparation of high-strength and high-stiffness PAMCs processed by LPBF.</div></div>","PeriodicalId":367,"journal":{"name":"Journal of Materials Processing Technology","volume":"334 ","pages":"Article 118635"},"PeriodicalIF":6.7000,"publicationDate":"2024-10-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Laser powder bed fusion of SiC particle-reinforced pre-alloyed TiB2/AlSi10Mg composite with high-strength and high-stiffness\",\"authors\":\"Long Geng , Fan Wu , Mingji Dang , Zhe Feng , Yijie Peng , Chennuo Kang , Wei Fan , Yongxia Wang , Hua Tan , Fengying Zhang , Xin Lin\",\"doi\":\"10.1016/j.jmatprotec.2024.118635\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>Recently, laser powder bed fusion (LPBF) of particle-reinforced aluminum matrix composites (PAMCs) with high-strength and high-stiffness have attracted extensive attention in aviation and aerospace. However, performance improvement of single or dual PAMCs using traditional mechanical mixing method is still limited. Therefore, this study innovatively employed pre-alloyed ∼6.5 wt% TiB<sub>2</sub>/AlSi10Mg composite as the matrix and mechanically mixed SiC particles with different contents (5 vol% and 10 vol%) to fabricate dual PAMCs with high particles content through LPBF. The results indicated that the 5 vol% SiC+TiB<sub>2</sub>/AlSi10Mg composite revealed relatively weak agglomeration effect of SiC particle and highest relative density (∼99.1 %), thus exhibiting optimal processability. Using this composition material as the research object, it was found that the microstructure maintains the basic features of pre-alloyed TiB<sub>2</sub>/AlSi10Mg composite except for the slight grain coarsening. However, SiC particles react with α-Al matrix and Al<sub>3</sub>Ti. Then Al<sub>4</sub>C<sub>3</sub> and TiC enhancement phase were formed, and micron-sized Si particles precipitated within the Al cells surrounded by the eutectic Al-Si. More importantly, due to novel preparation method of dual PAMCs powder, simultaneous enhancement in ultimate tensile strength (∼554.0 MPa), yield strength (∼376.0 MPa), and elastic modulus (∼97.4 GPa) was achieved. Total particle content (∼14.0 wt%) and tensile property were higher than those of reported other PAMCs processed by LPBF. Finally, expect for the fracture characteristics inherent to the pre-alloyed TiB<sub>2</sub>/AlSi10Mg composite, new fracture mechanism for the tearing of SiC particles was exhibited. This work provides new insights into the preparation of high-strength and high-stiffness PAMCs processed by LPBF.</div></div>\",\"PeriodicalId\":367,\"journal\":{\"name\":\"Journal of Materials Processing Technology\",\"volume\":\"334 \",\"pages\":\"Article 118635\"},\"PeriodicalIF\":6.7000,\"publicationDate\":\"2024-10-11\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Materials Processing Technology\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0924013624003534\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENGINEERING, INDUSTRIAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Materials Processing Technology","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0924013624003534","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
Laser powder bed fusion of SiC particle-reinforced pre-alloyed TiB2/AlSi10Mg composite with high-strength and high-stiffness
Recently, laser powder bed fusion (LPBF) of particle-reinforced aluminum matrix composites (PAMCs) with high-strength and high-stiffness have attracted extensive attention in aviation and aerospace. However, performance improvement of single or dual PAMCs using traditional mechanical mixing method is still limited. Therefore, this study innovatively employed pre-alloyed ∼6.5 wt% TiB2/AlSi10Mg composite as the matrix and mechanically mixed SiC particles with different contents (5 vol% and 10 vol%) to fabricate dual PAMCs with high particles content through LPBF. The results indicated that the 5 vol% SiC+TiB2/AlSi10Mg composite revealed relatively weak agglomeration effect of SiC particle and highest relative density (∼99.1 %), thus exhibiting optimal processability. Using this composition material as the research object, it was found that the microstructure maintains the basic features of pre-alloyed TiB2/AlSi10Mg composite except for the slight grain coarsening. However, SiC particles react with α-Al matrix and Al3Ti. Then Al4C3 and TiC enhancement phase were formed, and micron-sized Si particles precipitated within the Al cells surrounded by the eutectic Al-Si. More importantly, due to novel preparation method of dual PAMCs powder, simultaneous enhancement in ultimate tensile strength (∼554.0 MPa), yield strength (∼376.0 MPa), and elastic modulus (∼97.4 GPa) was achieved. Total particle content (∼14.0 wt%) and tensile property were higher than those of reported other PAMCs processed by LPBF. Finally, expect for the fracture characteristics inherent to the pre-alloyed TiB2/AlSi10Mg composite, new fracture mechanism for the tearing of SiC particles was exhibited. This work provides new insights into the preparation of high-strength and high-stiffness PAMCs processed by LPBF.
期刊介绍:
The Journal of Materials Processing Technology covers the processing techniques used in manufacturing components from metals and other materials. The journal aims to publish full research papers of original, significant and rigorous work and so to contribute to increased production efficiency and improved component performance.
Areas of interest to the journal include:
• Casting, forming and machining
• Additive processing and joining technologies
• The evolution of material properties under the specific conditions met in manufacturing processes
• Surface engineering when it relates specifically to a manufacturing process
• Design and behavior of equipment and tools.