Quantifying the effect of degradation modes on Li-ion battery thermal instability and safety

Understanding the thermal stability of lithium-ion (Li-ion) cells is critical to ensuring optimal safety and reliability for various applications such as portable electronics and electric vehicles. In this work, we demonstrate a combined modeling and experimental framework to interrogate and quantify the role of different degradation modes on the thermal stability and safety of Li-ion cells. A physics-based Li-ion cell aging model is developed to describe the underpinning role of degradation mechanisms such as Li plating, solid electrolyte interphase growth, and the loss of electrode active material on the resulting capacity fade during cycling. By incorporating mechanistic degradation descriptors from the aging model, we develop a degradation-aware cell-level thermal stability framework that captures key safety characteristics such as thermal runaway (TR) onset temperature, self-heating rate, and peak TR temperature for different cycling conditions. Additionally, we perform electrochemical and accelerating rate calorimetry (ARC) experiments to evaluate the thermo-kinetic parameters associated with the various exothermic reactions during TR of pristine and aged Li-ion cells. Through a synergistic integration of thermo-electrochemical characteristics from the ARC experiments and degradation insights from the cell aging model, the proposed aging-coupled safety framework provides a baseline to quantify the thermal stability of Li-ion cells subject to a wide range of operating conditions and degradation scenarios.