Rahmat Agung Budi Santoso , Deendarlianto , Muhammad Akhsin Muflikhun
{"title":"高速车削双金属铝合金-灰铸铁发动机缸体时 TiAlN/AlCrN 刀片的刀具磨损和表面特性","authors":"Rahmat Agung Budi Santoso , Deendarlianto , Muhammad Akhsin Muflikhun","doi":"10.1016/j.matlet.2024.137714","DOIUrl":null,"url":null,"abstract":"<div><div>This study investigates the tool wear and surface characteristics of TiAlN/AlCrN-coated inserts during high-speed turning of aluminium alloy and grey cast iron (GCI) in engine blocks. Cutting performance was evaluated at a constant speed of 1,130.4 m/min and a feed rate of 0.18 mm/rev over 300 shots (the number of intermittent cuts). SEM-EDX and roughness analysis revealed abrasion and adhesion as the main wear mechanisms, with a maximum flank wear of 1.14 mm, primarily due to GCI’s abrasive nature. Surface roughness measurements for aluminium HD2 and GCI were 7.09 µm and 9.15 µm, respectively. The results highlight the effectiveness of TiAlN/AlCrN coatings but show eventual breakdown under GCI, offering insights for improving tool design in bimetal machining.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"379 ","pages":"Article 137714"},"PeriodicalIF":2.7000,"publicationDate":"2024-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Tool wear and surface characteristics of TiAlN/AlCrN insert in high-speed turning of bimetal aluminium alloy-grey cast iron engine block\",\"authors\":\"Rahmat Agung Budi Santoso , Deendarlianto , Muhammad Akhsin Muflikhun\",\"doi\":\"10.1016/j.matlet.2024.137714\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>This study investigates the tool wear and surface characteristics of TiAlN/AlCrN-coated inserts during high-speed turning of aluminium alloy and grey cast iron (GCI) in engine blocks. Cutting performance was evaluated at a constant speed of 1,130.4 m/min and a feed rate of 0.18 mm/rev over 300 shots (the number of intermittent cuts). SEM-EDX and roughness analysis revealed abrasion and adhesion as the main wear mechanisms, with a maximum flank wear of 1.14 mm, primarily due to GCI’s abrasive nature. Surface roughness measurements for aluminium HD2 and GCI were 7.09 µm and 9.15 µm, respectively. The results highlight the effectiveness of TiAlN/AlCrN coatings but show eventual breakdown under GCI, offering insights for improving tool design in bimetal machining.</div></div>\",\"PeriodicalId\":384,\"journal\":{\"name\":\"Materials Letters\",\"volume\":\"379 \",\"pages\":\"Article 137714\"},\"PeriodicalIF\":2.7000,\"publicationDate\":\"2024-11-12\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Materials Letters\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0167577X24018548\",\"RegionNum\":4,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Materials Letters","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0167577X24018548","RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
Tool wear and surface characteristics of TiAlN/AlCrN insert in high-speed turning of bimetal aluminium alloy-grey cast iron engine block
This study investigates the tool wear and surface characteristics of TiAlN/AlCrN-coated inserts during high-speed turning of aluminium alloy and grey cast iron (GCI) in engine blocks. Cutting performance was evaluated at a constant speed of 1,130.4 m/min and a feed rate of 0.18 mm/rev over 300 shots (the number of intermittent cuts). SEM-EDX and roughness analysis revealed abrasion and adhesion as the main wear mechanisms, with a maximum flank wear of 1.14 mm, primarily due to GCI’s abrasive nature. Surface roughness measurements for aluminium HD2 and GCI were 7.09 µm and 9.15 µm, respectively. The results highlight the effectiveness of TiAlN/AlCrN coatings but show eventual breakdown under GCI, offering insights for improving tool design in bimetal machining.
期刊介绍：
Materials Letters has an open access mirror journal Materials Letters: X, sharing the same aims and scope, editorial team, submission system and rigorous peer review.
Materials Letters is dedicated to publishing novel, cutting edge reports of broad interest to the materials community. The journal provides a forum for materials scientists and engineers, physicists, and chemists to rapidly communicate on the most important topics in the field of materials.
Contributions include, but are not limited to, a variety of topics such as:
• Materials - Metals and alloys, amorphous solids, ceramics, composites, polymers, semiconductors
• Applications - Structural, opto-electronic, magnetic, medical, MEMS, sensors, smart
• Characterization - Analytical, microscopy, scanning probes, nanoscopic, optical, electrical, magnetic, acoustic, spectroscopic, diffraction
• Novel Materials - Micro and nanostructures (nanowires, nanotubes, nanoparticles), nanocomposites, thin films, superlattices, quantum dots.
• Processing - Crystal growth, thin film processing, sol-gel processing, mechanical processing, assembly, nanocrystalline processing.
• Properties - Mechanical, magnetic, optical, electrical, ferroelectric, thermal, interfacial, transport, thermodynamic
• Synthesis - Quenching, solid state, solidification, solution synthesis, vapor deposition, high pressure, explosive
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