气吸式微型单粒播种器的播种板对播种质量的影响

IF 7.7 1区 农林科学 Q1 AGRICULTURE, MULTIDISCIPLINARY Computers and Electronics in Agriculture Pub Date : 2024-11-22 DOI:10.1016/j.compag.2024.109680
Zhiming Zhao , Yining Lyu , Jinqing Lyu , Xiaoxin Zhu , Jicheng Li , Deqiu Yang
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引用次数: 0

摘要

现有的种子计量装置存在微型旋耕机机械化播种合格率低、复种指数高的问题。为解决上述问题,提高播种效率,本研究设计了一种适用于微型推杆精量播种的种子计量装置。通过分析微型推杆在播种板上的运动机理,确定吸种孔直径、播种板转速和倾斜角度以及负压值是影响种子计量装置播种性能的主要因素。通过计算流体动力学分析了负压室内的稳态气流。当吸气排种孔直径为 8 mm、排种板转速为 40 r/min 时,吸气排种孔处的负压值最高。采用 CFD-DEM 耦合模拟方法研究了不同播种板倾斜角度和负压条件下微型微管的应力和吸种孔对微型微管吸附的影响。通过台架试验对耦合模拟结果进行了验证和优化,并用高速摄像机观察了微型吸盘在播种板上的运动。利用 Design Expert 对试验结果进行了优化,发现当倾斜角为 20°、负压为 -6000 Pa 时,种子计量装置的工作效果可以达到复种指数低于 3.5%,漏种指数不超过 1.5%,合格指数保持在 94.5%以上,变异系数保持在 11%以下。这项工作为提高高速精密种子计量装置的播种质量提出了新思路,也为播种装置的开发提供了新的设计思路。
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The influence of a seeding plate of the air-suction minituber precision seed-metering device on seeding quality
The existing seed-metering device has the problems of low qualified index and high multiple index of minituber mechanized seeding. In this work, a seed-metering device suitable for precision seeding of minituber was designed to solve the above problems and improve the seeding efficiency. By analyzing the motion mechanism of minituber on the seeding plate, it is determined that the diameter of the suction seeding hole, the rotation speed and tilt angle of the seeding plate and the negative pressure value are the main factors affecting the seeding performance of the seed-metering device. The steady-state airflow in the negative pressure chamber was analyzed by computational fluid dynamics. When the diameter of the suction seeding hole is 8 mm and the rotation speed of the seeding plate is 40 r/min, the highest negative pressure value is reached at the suction seeding hole. The CFD-DEM coupling simulation method was used to investigate the stress of minituber and the effect of adsorption of minituber by suction seeding hole under different tilt angles of seeding plate and negative pressures. The coupling simulation results were verified and optimized by bench test, and the movement of the minituber on the seeding plate was observed by a high-speed camera. Design Expert was used to optimize the test results, and it is found that when the tilt angle is 20° and the negative pressure is −6000 Pa, the working effect of the seed-metering device could achieve the multiple index is below 3.5 %, the miss seeding index no more than 1.5 %, the qualified index remained above 94.5 %, and the coefficient of variation is kept under 11 %. This work puts forward new ideas in improving the seeding quality of high-speed precision seed-metering device, and also provides a new design idea for the development of seeding device.
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来源期刊
Computers and Electronics in Agriculture
Computers and Electronics in Agriculture 工程技术-计算机:跨学科应用
CiteScore
15.30
自引率
14.50%
发文量
800
审稿时长
62 days
期刊介绍: Computers and Electronics in Agriculture provides international coverage of advancements in computer hardware, software, electronic instrumentation, and control systems applied to agricultural challenges. Encompassing agronomy, horticulture, forestry, aquaculture, and animal farming, the journal publishes original papers, reviews, and applications notes. It explores the use of computers and electronics in plant or animal agricultural production, covering topics like agricultural soils, water, pests, controlled environments, and waste. The scope extends to on-farm post-harvest operations and relevant technologies, including artificial intelligence, sensors, machine vision, robotics, networking, and simulation modeling. Its companion journal, Smart Agricultural Technology, continues the focus on smart applications in production agriculture.
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