Process design and economic assessment of large-scale production of molybdenum disulfide nanomaterials

Abstract The design of large-scale nanomaterial production is nowadays a major research topic that requires efficient tools for appropriate decision-making and process simulation is considered among the rational approach to address such difficult issue. The present study deals with process design and economic assessment of Molybdenum Disulfide (MoS2) nanomaterials production at large-scale via solvothermal method basing on our previous bench scale results. The commercial simulator Aspen Plus was used for process modelling and assuming a plant capacity of 100 tonnes/year. The simulation results were used to perform the cost assessment and profitability analysis while taking into account two relevant cases with (Recycle Case) and without recycling of Ethylenediamine and Hydrazine (Base Case). Note that for the technological and economical assessment the effluent treatment system was not taken into account. The total capital investment was estimated to be ca.14.3 M$ for the base case and ca. 17.4 M$ for recycle case, while the total operating costs were about 2945 $ for the base case and 503 $ for the recycle case for the production of 1 kg of MoS2. Thus, in addition to intrinsic advantages associated with the easier preparation and lower environmental impact of solvothermal method, larger production with recycling option can make the process more economically profitable.