Jinbo Li, Xiaohui Chen, Xiao Chen, Hao Liu, Xianlong Liu
{"title":"用局部加厚的钢板在圆弧底部拉深一个半径小的矩形杯","authors":"Jinbo Li, Xiaohui Chen, Xiao Chen, Hao Liu, Xianlong Liu","doi":"10.1051/mfreview/2022015","DOIUrl":null,"url":null,"abstract":"A rectangular cup with a small radius at the bottom circular arc is a common sheet metal structure in aerospace components. However, when aluminum alloy plates are used for deep drawing of this type of rectangular cups, the wall thickness around the bottom circular arc is severely decreased. Hence, in this paper, locally-thickened plates were adopted for deep drawing of aluminum alloy rectangular cups with a relatively small radius at the bottom circular arc. The effect of thickening parameters of a locally-thickened plate on the radius at the bottom circular arc and the forming load was investigated by employing finite element simulations and deep drawing experiments. The results indicate that a smaller radius at the bottom circular arc is obtained by increasing the angle or reducing the thickness of the thickened convex rib of a plate. Moreover, the aforementioned is achieved when the side length of the thickened convex rib is equal to the punch width. The forming load is closely related to the thickening parameters of a locally-thickened plate. A small radius of 5 mm at the bottom circular arc was successfully obtained by optimizing the thickening parameters. Furthermore, the forming load during the deep drawing was significantly reduced.","PeriodicalId":51873,"journal":{"name":"Manufacturing Review","volume":"1 1","pages":""},"PeriodicalIF":1.9000,"publicationDate":"2022-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Deep drawing of a rectangular cup with a small radius at the bottom circular arc by employing a locally-thickened plate\",\"authors\":\"Jinbo Li, Xiaohui Chen, Xiao Chen, Hao Liu, Xianlong Liu\",\"doi\":\"10.1051/mfreview/2022015\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"A rectangular cup with a small radius at the bottom circular arc is a common sheet metal structure in aerospace components. However, when aluminum alloy plates are used for deep drawing of this type of rectangular cups, the wall thickness around the bottom circular arc is severely decreased. Hence, in this paper, locally-thickened plates were adopted for deep drawing of aluminum alloy rectangular cups with a relatively small radius at the bottom circular arc. The effect of thickening parameters of a locally-thickened plate on the radius at the bottom circular arc and the forming load was investigated by employing finite element simulations and deep drawing experiments. The results indicate that a smaller radius at the bottom circular arc is obtained by increasing the angle or reducing the thickness of the thickened convex rib of a plate. Moreover, the aforementioned is achieved when the side length of the thickened convex rib is equal to the punch width. The forming load is closely related to the thickening parameters of a locally-thickened plate. A small radius of 5 mm at the bottom circular arc was successfully obtained by optimizing the thickening parameters. Furthermore, the forming load during the deep drawing was significantly reduced.\",\"PeriodicalId\":51873,\"journal\":{\"name\":\"Manufacturing Review\",\"volume\":\"1 1\",\"pages\":\"\"},\"PeriodicalIF\":1.9000,\"publicationDate\":\"2022-01-01\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Manufacturing Review\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.1051/mfreview/2022015\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"ENGINEERING, MANUFACTURING\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Manufacturing Review","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.1051/mfreview/2022015","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
Deep drawing of a rectangular cup with a small radius at the bottom circular arc by employing a locally-thickened plate
A rectangular cup with a small radius at the bottom circular arc is a common sheet metal structure in aerospace components. However, when aluminum alloy plates are used for deep drawing of this type of rectangular cups, the wall thickness around the bottom circular arc is severely decreased. Hence, in this paper, locally-thickened plates were adopted for deep drawing of aluminum alloy rectangular cups with a relatively small radius at the bottom circular arc. The effect of thickening parameters of a locally-thickened plate on the radius at the bottom circular arc and the forming load was investigated by employing finite element simulations and deep drawing experiments. The results indicate that a smaller radius at the bottom circular arc is obtained by increasing the angle or reducing the thickness of the thickened convex rib of a plate. Moreover, the aforementioned is achieved when the side length of the thickened convex rib is equal to the punch width. The forming load is closely related to the thickening parameters of a locally-thickened plate. A small radius of 5 mm at the bottom circular arc was successfully obtained by optimizing the thickening parameters. Furthermore, the forming load during the deep drawing was significantly reduced.
期刊介绍:
The aim of the journal is to stimulate and record an international forum for disseminating knowledge on the advances, developments and applications of manufacturing engineering, technology and applied sciences with a focus on critical reviews of developments in manufacturing and emerging trends in this field. The journal intends to establish a specific focus on reviews of developments of key core topics and on the emerging technologies concerning manufacturing engineering, technology and applied sciences, the aim of which is to provide readers with rapid and easy access to definitive and authoritative knowledge and research-backed opinions on future developments. The scope includes, but is not limited to critical reviews and outstanding original research papers on the advances, developments and applications of: Materials for advanced manufacturing (Metals, Polymers, Glass, Ceramics, Composites, Nano-materials, etc.) and recycling, Material processing methods and technology (Machining, Forming/Shaping, Casting, Powder Metallurgy, Laser technology, Joining, etc.), Additive/rapid manufacturing methods and technology, Tooling and surface-engineering technology (fabrication, coating, heat treatment, etc.), Micro-manufacturing methods and technology, Nano-manufacturing methods and technology, Advanced metrology, instrumentation, quality assurance, testing and inspection, Mechatronics for manufacturing automation, Manufacturing machinery and manufacturing systems, Process chain integration and manufacturing platforms, Sustainable manufacturing and Life-cycle analysis, Industry case studies involving applications of the state-of-the-art manufacturing methods, technology and systems. Content will include invited reviews, original research articles, and invited special topic contributions.