The present work reflects the effects of trace addition of copper (up to 1 wt.%) and zinc (0.5 wt.%) on the microstructure and hardness property of heat treated A356 (Al-7Si) alloy. Small amount of zinc and copper was introduced into A356 in both atomic form (alloy) and powder form (composite) and its age hardening behaviour were investigated. To enhance the wettability during composite fabrication and solid solution strengthening in alloys, a small quantity of magnesium (1 wt.%) was added. The main objective of this study is to introduce lower melting point zinc reinforcement into A356 matrix alloy by copper coating of zinc particles and then reinforcing it into A356 matrix. All stir cast specimens were subjected to T6 treatment by solutionizing at 520 °C for 2 h followed by 60 °C water quench and then aging at 100 and 200 °C to determine peak hardness value. Microstructure analysis showed that a minimum 1 wt.% copper was required to form Al2Cu intermetallic phase during solidification resulting in finer grain structure with hardness improvement. Under as-cast conditions, a maximum hardness of 85 VHN was obtained in 1 wt.% copper reinforced composite. Under peak aged conditions, aging at 100 °C showed 116% hardness improvement in 1 wt.% Cu reinforced composite.
{"title":"Dual role of trace elements in magnesium dissolved age hardened A356 alloy on microstructure and peak micro hardness","authors":"Kashimata Nithesh, R. Nayak, Rajarama Hande, Sathyashankara Sharma, Mandya Channegowda Gowri Shankar, Srinivas Doddapaneni","doi":"10.1051/mfreview/2023003","DOIUrl":"https://doi.org/10.1051/mfreview/2023003","url":null,"abstract":"The present work reflects the effects of trace addition of copper (up to 1 wt.%) and zinc (0.5 wt.%) on the microstructure and hardness property of heat treated A356 (Al-7Si) alloy. Small amount of zinc and copper was introduced into A356 in both atomic form (alloy) and powder form (composite) and its age hardening behaviour were investigated. To enhance the wettability during composite fabrication and solid solution strengthening in alloys, a small quantity of magnesium (1 wt.%) was added. The main objective of this study is to introduce lower melting point zinc reinforcement into A356 matrix alloy by copper coating of zinc particles and then reinforcing it into A356 matrix. All stir cast specimens were subjected to T6 treatment by solutionizing at 520 °C for 2 h followed by 60 °C water quench and then aging at 100 and 200 °C to determine peak hardness value. Microstructure analysis showed that a minimum 1 wt.% copper was required to form Al2Cu intermetallic phase during solidification resulting in finer grain structure with hardness improvement. Under as-cast conditions, a maximum hardness of 85 VHN was obtained in 1 wt.% copper reinforced composite. Under peak aged conditions, aging at 100 °C showed 116% hardness improvement in 1 wt.% Cu reinforced composite.","PeriodicalId":51873,"journal":{"name":"Manufacturing Review","volume":null,"pages":null},"PeriodicalIF":2.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"57965073","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-01-01DOI: 10.1051/mfreview/2023002
Niranjan Hugar, B. Narayana, S. Nagaraja, S. Waddar
The current work focuses on the manufacturing of aluminium AA 6061 composites and its tribological characterization. This is achieved by reinforcing the matrix with red mud. However, the uniform dispersion of red mud requires ultrasonic assisted stir casting and the use of optimum wt.% of TiO2 inoculants. In this regard, the composition of red mud is fixed at 2 wt.%, since the addition of red mud beyond 2 wt.% results in the agglomeration, while the wt.% of TiO2 inoculants is varied from 2 wt.% to 6 wt.%. The wear tests are conducted as per the L9- Orthogonal Array (OA) for a load range of 10 N to 30 N, sliding distance of 500 m to 2500 m, disk rotation speed of 200 RPM to 600 RPM. The regression coefficients are more than 0.9 and close to unity and the error between the experimental outcomes and statistical values are within the tolerance band. The SWR and COF is minimized for 2 wt.% of red mud, 4 wt.% of TiO2, beyond which there is a slight increase in the wear of the composites attributed to the agglomeration of the reinforcments in certain localized regions and the presence of voids in other regions.
{"title":"Effect of TiO2 inoculants on the wear conduct of the aluminium AA 6061/red mud high performance hybrid composite","authors":"Niranjan Hugar, B. Narayana, S. Nagaraja, S. Waddar","doi":"10.1051/mfreview/2023002","DOIUrl":"https://doi.org/10.1051/mfreview/2023002","url":null,"abstract":"The current work focuses on the manufacturing of aluminium AA 6061 composites and its tribological characterization. This is achieved by reinforcing the matrix with red mud. However, the uniform dispersion of red mud requires ultrasonic assisted stir casting and the use of optimum wt.% of TiO2 inoculants. In this regard, the composition of red mud is fixed at 2 wt.%, since the addition of red mud beyond 2 wt.% results in the agglomeration, while the wt.% of TiO2 inoculants is varied from 2 wt.% to 6 wt.%. The wear tests are conducted as per the L9- Orthogonal Array (OA) for a load range of 10 N to 30 N, sliding distance of 500 m to 2500 m, disk rotation speed of 200 RPM to 600 RPM. The regression coefficients are more than 0.9 and close to unity and the error between the experimental outcomes and statistical values are within the tolerance band. The SWR and COF is minimized for 2 wt.% of red mud, 4 wt.% of TiO2, beyond which there is a slight increase in the wear of the composites attributed to the agglomeration of the reinforcments in certain localized regions and the presence of voids in other regions.","PeriodicalId":51873,"journal":{"name":"Manufacturing Review","volume":null,"pages":null},"PeriodicalIF":2.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"57965032","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-01-01DOI: 10.1051/mfreview/2023007
Preeti Maurya, V. G.S., R. Kamath C.
The suspension parameters are vital in the suspension-type abrasive water jet (AWJ) machining of several engineering materials, more so in difficult-to-cut materials, because it significantly influences the suspension stability and sedimentation behaviour of the suspension mixture and abrasive particle acceleration into the AWJs. The suspension stability and abrasive particle acceleration of the suspension-type AWJs are improved by using polymer additives. Hence, it is necessary to study the effect of suspension parameters (abrasive and polymer concentrations) on suspension stability. In this direction, the novel work reported in the paper analyses the stability of suspension by varying the mass percentage of abrasives (garnet and aluminum oxide (Al2O3)) (ωa) and mass percentage of the zycoprint polymer (ωp) in water by considering the Taguchi L9 Orthogonal array (OA). The linear regression (LR) models for the percentage of suspension volume with garnet (VsG) and the percentage of suspension volume with Al2O3 (VsA), are developed. The JAYA algorithm is used to find the optimal combination of the suspension parameters, and its results are in close agreement with the findings from the LR results. The optimum setting of the suspension parameters for both, VsG and VsA, is 3% of ωa and 0.80% of ωp.
{"title":"Analysis and optimization of mass percentage of zycoprint polymer and abrasives in achieving stability of suspension mixture in abrasive water jet machining","authors":"Preeti Maurya, V. G.S., R. Kamath C.","doi":"10.1051/mfreview/2023007","DOIUrl":"https://doi.org/10.1051/mfreview/2023007","url":null,"abstract":"The suspension parameters are vital in the suspension-type abrasive water jet (AWJ) machining of several engineering materials, more so in difficult-to-cut materials, because it significantly influences the suspension stability and sedimentation behaviour of the suspension mixture and abrasive particle acceleration into the AWJs. The suspension stability and abrasive particle acceleration of the suspension-type AWJs are improved by using polymer additives. Hence, it is necessary to study the effect of suspension parameters (abrasive and polymer concentrations) on suspension stability. In this direction, the novel work reported in the paper analyses the stability of suspension by varying the mass percentage of abrasives (garnet and aluminum oxide (Al2O3)) (ωa) and mass percentage of the zycoprint polymer (ωp) in water by considering the Taguchi L9 Orthogonal array (OA). The linear regression (LR) models for the percentage of suspension volume with garnet (VsG) and the percentage of suspension volume with Al2O3 (VsA), are developed. The JAYA algorithm is used to find the optimal combination of the suspension parameters, and its results are in close agreement with the findings from the LR results. The optimum setting of the suspension parameters for both, VsG and VsA, is 3% of ωa and 0.80% of ωp.","PeriodicalId":51873,"journal":{"name":"Manufacturing Review","volume":null,"pages":null},"PeriodicalIF":2.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"57965152","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-01-01DOI: 10.1051/mfreview/2022035
Kaijie Lu, C. Wang, Changrui Wang, Xueliang Fan, Fei Qi, Haidong He
The microchannel heat sink (MCHS) has the advantages of small heat transfer resistance, high heat transfer efficiency and small size, which exhibits good heat transfer performance in the field of active heat dissipation of electronic devices integrated with high heat flux density. In this paper, the application of MCHS in thermal management is reviewed in recent years, and the research progress of microchannel topology on enhancing heat transfer performance is summarized. Firstly, the research progress on the cross-sectional shape of the microchannel shows that the heat transfer area and fluid flow dead zone of the microchannel is the keys to affecting the heat transfer performance; Secondly, the microchannel distribution and the bionic microchannel structure have a great role in enhancing heat transfer performance, especially in microchannel temperature uniformity; Thirdly, the disturbing effect caused by interrupted structures in microchannels such as ribs and concave cavities has become a hot topic of research because it can weaken the thermal boundary layer and increase heat dissipation. Finally, the commonly used MCHS materials and cooling media are summarized and introduced. Based on the above reviews of MCHS research and applications, the future trends of MCHS topologies are presented.
{"title":"Topological structures for microchannel heat sink applications – a review","authors":"Kaijie Lu, C. Wang, Changrui Wang, Xueliang Fan, Fei Qi, Haidong He","doi":"10.1051/mfreview/2022035","DOIUrl":"https://doi.org/10.1051/mfreview/2022035","url":null,"abstract":"The microchannel heat sink (MCHS) has the advantages of small heat transfer resistance, high heat transfer efficiency and small size, which exhibits good heat transfer performance in the field of active heat dissipation of electronic devices integrated with high heat flux density. In this paper, the application of MCHS in thermal management is reviewed in recent years, and the research progress of microchannel topology on enhancing heat transfer performance is summarized. Firstly, the research progress on the cross-sectional shape of the microchannel shows that the heat transfer area and fluid flow dead zone of the microchannel is the keys to affecting the heat transfer performance; Secondly, the microchannel distribution and the bionic microchannel structure have a great role in enhancing heat transfer performance, especially in microchannel temperature uniformity; Thirdly, the disturbing effect caused by interrupted structures in microchannels such as ribs and concave cavities has become a hot topic of research because it can weaken the thermal boundary layer and increase heat dissipation. Finally, the commonly used MCHS materials and cooling media are summarized and introduced. Based on the above reviews of MCHS research and applications, the future trends of MCHS topologies are presented.","PeriodicalId":51873,"journal":{"name":"Manufacturing Review","volume":null,"pages":null},"PeriodicalIF":2.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"57965002","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-01-01DOI: 10.1051/mfreview/2023009
G. Prasad, R. Kamath C., V. G.S.
Superalloys have gained prominence in recent years in various sectors, namely, spacecraft, marine, power, defense, vehicular and others, due to their ability to withstand high temperatures of up to 980 °C without deformation. Nimonics are Nickel-based superalloys usually known to be hard-to-machine materials due to their high strength at high temperatures, higher hardness, low thermal conductivity, and tendency to react with tool material. All these factors increase the level of difficulties in the machining of Nimonic superalloys. Numerous studies have examined various facets of machining of Nimonic alloys. This article summarizes the observation from 152 research articles to offer a reasonable engineering overview of the study of Nimonic alloys. An overview of Nimonic superalloys and their applications is given first. Then, various conventional and non-conventional machining processes, problems associated with multiple machining processes and methods to rectify the issues concerning the machining process have been reported. Thus, this summary will certainly help industrialists and academic researchers for further research work in machining Nimonic alloys.
{"title":"A review on conventional and nonconventional machining of Nickel-based Nimonic superalloy","authors":"G. Prasad, R. Kamath C., V. G.S.","doi":"10.1051/mfreview/2023009","DOIUrl":"https://doi.org/10.1051/mfreview/2023009","url":null,"abstract":"Superalloys have gained prominence in recent years in various sectors, namely, spacecraft, marine, power, defense, vehicular and others, due to their ability to withstand high temperatures of up to 980 °C without deformation. Nimonics are Nickel-based superalloys usually known to be hard-to-machine materials due to their high strength at high temperatures, higher hardness, low thermal conductivity, and tendency to react with tool material. All these factors increase the level of difficulties in the machining of Nimonic superalloys. Numerous studies have examined various facets of machining of Nimonic alloys. This article summarizes the observation from 152 research articles to offer a reasonable engineering overview of the study of Nimonic alloys. An overview of Nimonic superalloys and their applications is given first. Then, various conventional and non-conventional machining processes, problems associated with multiple machining processes and methods to rectify the issues concerning the machining process have been reported. Thus, this summary will certainly help industrialists and academic researchers for further research work in machining Nimonic alloys.","PeriodicalId":51873,"journal":{"name":"Manufacturing Review","volume":null,"pages":null},"PeriodicalIF":2.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"57964701","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-01-01DOI: 10.1051/mfreview/2023008
O. S. Bamisaye, N. Maledi, J. W. van der Merwe, D. Klenam, M. Bodunrin, A. Akinwekomi
Thermo-mechanical processing of refractory high entropy alloys (RHEAs) at high temperatures is very important. It is an effective method of modifying the microstructure, properties, and shaping into final components after casting. Using the Scopus database, 57 articles relating to the hot deformation of refractory high entropy alloys were extracted from 2011 to 2022. Despite the limited number of articles on hot deformation of RHEAs, it is important to find out if the dominant softening mechanisms reported in other metallic alloys are evident. This is the main impetus for this study since the hot deformation behavior has not been comprehensively studied. All the probable mechanisms influencing deformation in metallic alloys, such as work hardening, dynamic recrystallization, and dynamic recovery, have also been observed in RHEAs. The bulging phenomenon, serrated grain boundaries, and necklace-like structures reported in metallic alloys have also been detected in hot deformed RHEAs. Unsafe deformation behavior such as cracks that have been reported in metallic alloys, have also been observed in RHEAs. This review has provided a comprehensive study on the hot working processes of RHEAs and highlighted critical gaps for future research direction with some suggested limitations.
{"title":"A comprehensive review on the deformation behavior of refractory high entropy alloys at elevated temperatures","authors":"O. S. Bamisaye, N. Maledi, J. W. van der Merwe, D. Klenam, M. Bodunrin, A. Akinwekomi","doi":"10.1051/mfreview/2023008","DOIUrl":"https://doi.org/10.1051/mfreview/2023008","url":null,"abstract":"Thermo-mechanical processing of refractory high entropy alloys (RHEAs) at high temperatures is very important. It is an effective method of modifying the microstructure, properties, and shaping into final components after casting. Using the Scopus database, 57 articles relating to the hot deformation of refractory high entropy alloys were extracted from 2011 to 2022. Despite the limited number of articles on hot deformation of RHEAs, it is important to find out if the dominant softening mechanisms reported in other metallic alloys are evident. This is the main impetus for this study since the hot deformation behavior has not been comprehensively studied. All the probable mechanisms influencing deformation in metallic alloys, such as work hardening, dynamic recrystallization, and dynamic recovery, have also been observed in RHEAs. The bulging phenomenon, serrated grain boundaries, and necklace-like structures reported in metallic alloys have also been detected in hot deformed RHEAs. Unsafe deformation behavior such as cracks that have been reported in metallic alloys, have also been observed in RHEAs. This review has provided a comprehensive study on the hot working processes of RHEAs and highlighted critical gaps for future research direction with some suggested limitations.","PeriodicalId":51873,"journal":{"name":"Manufacturing Review","volume":null,"pages":null},"PeriodicalIF":2.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"57964691","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-01-01DOI: 10.1051/mfreview/2023006
L. A. Duc, P. Hiếu, Nguyen Minh Quang
In this paper, a new algorithm developing to solve optimization problems with many nonlinear factors in ultra-precision machining by magnetic liquid mixture. The presented algorithm is a collective global search inspired by artificial intelligence based on the coordination of nonlinear systems occurring in machining processes. Combining multiple nonlinear systems is established to coordinate various nonlinear objects based on simple physical techniques during machining. The ultimate aim is to create a robust optimization algorithm based on the optimization collaborative of multiple nonlinear systems (OCMNO) with the same flexibility and high convergence established in optimizing surface quality and material removal rate (MRR) when polishing the SKD61-coated Ni-P material. The benchmark functions analyzing and the established optimization polishing process SKD61-coated Ni-P material to show the effectiveness of the proposed OCMNO algorithm. Polishing experiments demonstrate the optimal technological parameters based on a new algorithm and rotary magnetic polishing method to give the best-machined surface quality. From the analysis and experiment results when polishing magnetic SKD 61 coated Ni-P materials in a rotating magnetic field when using a Magnetic Compound Fluid (MCF). The technological parameters according to the OCMNO algorithm for ultra-smooth surface quality with Ra = 1.137 nm without leaving any scratches on the after-polishing surface. The study aims to provide an excellent reference value in optimizing the surface polishing of difficult-to-machine materials, such as SKD 61 coated Ni-P material, materials in the mould industry, and magnetized materials.
{"title":"Development of OCMNO algorithm applied to optimize surface quality when ultra-precise machining of SKD 61 coated Ni-P materials","authors":"L. A. Duc, P. Hiếu, Nguyen Minh Quang","doi":"10.1051/mfreview/2023006","DOIUrl":"https://doi.org/10.1051/mfreview/2023006","url":null,"abstract":"In this paper, a new algorithm developing to solve optimization problems with many nonlinear factors in ultra-precision machining by magnetic liquid mixture. The presented algorithm is a collective global search inspired by artificial intelligence based on the coordination of nonlinear systems occurring in machining processes. Combining multiple nonlinear systems is established to coordinate various nonlinear objects based on simple physical techniques during machining. The ultimate aim is to create a robust optimization algorithm based on the optimization collaborative of multiple nonlinear systems (OCMNO) with the same flexibility and high convergence established in optimizing surface quality and material removal rate (MRR) when polishing the SKD61-coated Ni-P material. The benchmark functions analyzing and the established optimization polishing process SKD61-coated Ni-P material to show the effectiveness of the proposed OCMNO algorithm. Polishing experiments demonstrate the optimal technological parameters based on a new algorithm and rotary magnetic polishing method to give the best-machined surface quality. From the analysis and experiment results when polishing magnetic SKD 61 coated Ni-P materials in a rotating magnetic field when using a Magnetic Compound Fluid (MCF). The technological parameters according to the OCMNO algorithm for ultra-smooth surface quality with Ra = 1.137 nm without leaving any scratches on the after-polishing surface. The study aims to provide an excellent reference value in optimizing the surface polishing of difficult-to-machine materials, such as SKD 61 coated Ni-P material, materials in the mould industry, and magnetized materials.","PeriodicalId":51873,"journal":{"name":"Manufacturing Review","volume":null,"pages":null},"PeriodicalIF":2.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"57965139","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-01-01DOI: 10.1051/mfreview/2023011
Jiang Li, Deqiang Yin, Y. Qin
As one of the most versatile elements, carbon materials occupy the most plentiful allotropies composed of pure or mixed hybridization orbitals of sp1/sp2/sp3. The design and synthesis of new carbon materials may be stimulated based on a deeper understanding of underlying structures and related properties. In this review, the initial early discoveries of carbon materials are examined based on their hybridization of orbitals. According to the type of hybridization, the discovered carbon materials are firstly classified and introduced in detail based on their crystal structures. Secondly, its physical and chemical properties, mainly including mechanical properties, optical properties and electronic properties, are reviewed. Thirdly, the existing methods of predicting carbon structure and synthesizing carbon materials are classified and summarized, and some typical carbon materials predicted or prepared are discussed respectively. Then, the main applications of newly synthesized carbon materials in the last two decades are classified and summarized, and the microstructure is linked with the macro properties and specific applications. Finally, the future research opportunities for carbon materials and their potential applications are prospected from the aspects of the gap between theoretical prediction and preparation, the current research hotspot of carbon materials and the incomplete application of carbon materials. It is the authors' intention for this review paper to serve not only as a valuable reference for research into carbon materials and related composites, but also as a guidance for novel materials design at the atomic level.
{"title":"Carbon materials: structures, properties, synthesis and applications","authors":"Jiang Li, Deqiang Yin, Y. Qin","doi":"10.1051/mfreview/2023011","DOIUrl":"https://doi.org/10.1051/mfreview/2023011","url":null,"abstract":"As one of the most versatile elements, carbon materials occupy the most plentiful allotropies composed of pure or mixed hybridization orbitals of sp1/sp2/sp3. The design and synthesis of new carbon materials may be stimulated based on a deeper understanding of underlying structures and related properties. In this review, the initial early discoveries of carbon materials are examined based on their hybridization of orbitals. According to the type of hybridization, the discovered carbon materials are firstly classified and introduced in detail based on their crystal structures. Secondly, its physical and chemical properties, mainly including mechanical properties, optical properties and electronic properties, are reviewed. Thirdly, the existing methods of predicting carbon structure and synthesizing carbon materials are classified and summarized, and some typical carbon materials predicted or prepared are discussed respectively. Then, the main applications of newly synthesized carbon materials in the last two decades are classified and summarized, and the microstructure is linked with the macro properties and specific applications. Finally, the future research opportunities for carbon materials and their potential applications are prospected from the aspects of the gap between theoretical prediction and preparation, the current research hotspot of carbon materials and the incomplete application of carbon materials. It is the authors' intention for this review paper to serve not only as a valuable reference for research into carbon materials and related composites, but also as a guidance for novel materials design at the atomic level.","PeriodicalId":51873,"journal":{"name":"Manufacturing Review","volume":null,"pages":null},"PeriodicalIF":2.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"57965410","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-01-01DOI: 10.1051/mfreview/2023013
Anis Fatima, Muhammad Wasif, Aqeel Ahmed, Saima Yaqoob
Tool wear is complex to predict due to the intricate environment of a machining process. However, there are a confrontational effect of tool wear on the machining process in terms of deprived surface finish, reduced dimensional accuracy and increased power consumption. In this study an attempt is made to examine the effect of rake face surface of the cutting tool on tool crater wear. For this, three different types; uncoated, coated and structured rake face cutting tools were used and cutting test were performed of plain carbon steel (AISI/SAE 4140). The cutting speed of 283 m/min, feed rate of 0.1 mm/min and depth of cut of 0.1 were used. Results show, structured rake face of the cutting tool benefitted most in supressing the tool crater wear. Energy-Dispersive X -Ray analysis (EDXA) analysis confirms reduction in iron transfer on tool rake face in case of coated and structured cutting tool. Micro − hardness test was also performed and the values in case of coated and structured cutting tool was found to be suffice. This study can be a benefit for cutting difficult to cut material where crater wear formation is unavoidable.
{"title":"Effect of rake face surface of cutting tool on tool crater wear","authors":"Anis Fatima, Muhammad Wasif, Aqeel Ahmed, Saima Yaqoob","doi":"10.1051/mfreview/2023013","DOIUrl":"https://doi.org/10.1051/mfreview/2023013","url":null,"abstract":"Tool wear is complex to predict due to the intricate environment of a machining process. However, there are a confrontational effect of tool wear on the machining process in terms of deprived surface finish, reduced dimensional accuracy and increased power consumption. In this study an attempt is made to examine the effect of rake face surface of the cutting tool on tool crater wear. For this, three different types; uncoated, coated and structured rake face cutting tools were used and cutting test were performed of plain carbon steel (AISI/SAE 4140). The cutting speed of 283 m/min, feed rate of 0.1 mm/min and depth of cut of 0.1 were used. Results show, structured rake face of the cutting tool benefitted most in supressing the tool crater wear. Energy-Dispersive X -Ray analysis (EDXA) analysis confirms reduction in iron transfer on tool rake face in case of coated and structured cutting tool. Micro − hardness test was also performed and the values in case of coated and structured cutting tool was found to be suffice. This study can be a benefit for cutting difficult to cut material where crater wear formation is unavoidable.","PeriodicalId":51873,"journal":{"name":"Manufacturing Review","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135953118","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-01-01DOI: 10.1051/mfreview/2023004
Yared G. Zena, M. H. Woldemariam, Ermias G Koricho
The review addresses the effect of various carbon and iron-based percentage nano- additives on both electromagnetic (EM) wave and mechanical properties of composite materials. It also assessed the influence of particle and fiber size along with the manufacturing process, on mechanical properties (tensile strength and flexural strength), fracture behaviors (fracture toughness) and electromagnetic properties (reflection loss). Reviewing the selection of nanomaterials for a particular frequency band and application, as well as their impacts on bulk materials in relation to loading, were overviewed. As per this review, adding those iron and carbon-based additives influence positively for both electromagnetic and mechanical properties. Furthermore, review organized natural based fiber and filler-based composites along with fillers for the production of green strong radar materials. The review also showed, how highest and smaller percentage of iron-based fillers affected for microwave absorption and mechanical properties. Mainly, the optimized use of nano particles percentage for both mechanical and electromagnetic wave to produce strong radar materials were overlooked. Finally, these papers give a quick hint on how these nano particles manufacturing methods and particle size affect the mechanical properties and micro wave absorption of composite materials.
{"title":"Nano-additives and their effects on the microwave absorptions and mechanical properties of the composite materials","authors":"Yared G. Zena, M. H. Woldemariam, Ermias G Koricho","doi":"10.1051/mfreview/2023004","DOIUrl":"https://doi.org/10.1051/mfreview/2023004","url":null,"abstract":"The review addresses the effect of various carbon and iron-based percentage nano- additives on both electromagnetic (EM) wave and mechanical properties of composite materials. It also assessed the influence of particle and fiber size along with the manufacturing process, on mechanical properties (tensile strength and flexural strength), fracture behaviors (fracture toughness) and electromagnetic properties (reflection loss). Reviewing the selection of nanomaterials for a particular frequency band and application, as well as their impacts on bulk materials in relation to loading, were overviewed. As per this review, adding those iron and carbon-based additives influence positively for both electromagnetic and mechanical properties. Furthermore, review organized natural based fiber and filler-based composites along with fillers for the production of green strong radar materials. The review also showed, how highest and smaller percentage of iron-based fillers affected for microwave absorption and mechanical properties. Mainly, the optimized use of nano particles percentage for both mechanical and electromagnetic wave to produce strong radar materials were overlooked. Finally, these papers give a quick hint on how these nano particles manufacturing methods and particle size affect the mechanical properties and micro wave absorption of composite materials.","PeriodicalId":51873,"journal":{"name":"Manufacturing Review","volume":null,"pages":null},"PeriodicalIF":2.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"57965083","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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