基于遗传算法的减压机振动与控制优化

Huang Ruei-Yun, Yongyan Zhao
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摘要

解决了减速器振动与控制优化的研究难题;提出了一种基于遗传算法的减速器振动优化控制方法。以斜齿轮齿根弯曲强度和齿面接触疲劳强度为约束,采用改进遗传算法进行求解,得到了最优参数组合。中心距的大小比以前减小了9.59%。优化结果表明,减速器输出端的振动随着载荷的增大而减弱,其最大值仅为载荷为550 N时的1/8。实验结果表明,该方法优化了主动齿轮齿面载荷分布。优化后的输出级传动齿轮面单位长度最大法向载荷为521.321 N/mm,显著低于优化前的662.455 N/mm。同时,齿面载荷分布均匀。较大的齿面载荷主要分布在承载能力强的齿面中部,有效解决了优化前的负载不平衡问题,提高了齿轮传动的承载能力。实验证明,遗传算法能有效地实现减速器的振动优化和控制优化。
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Vibration and control optimization of pressure reducer based on genetic algorithm
Abstract A research challenge of vibration and control optimization of pressurized reducer is solved in this article; a method based on genetic algorithm (GA) is proposed to optimize the vibration and control of reducer. Considering the bending strength of helical gear root and tooth surface contact fatigue strength as constraints, the improved GA is used to solve it, and the optimal parameter combination is obtained. The size of center distance is reduced by 9.59% compared with that before. Based on the optimized results, the vibration becomes weaker with the increase of the load at the output end of the reducer, and its maximum value is only 1/8 of that when the load is 550 N. The experimental results show the optimized surface load distribution of driving gear teeth. The maximum normal load per unit length of the optimized output stage driving gear surface is 521.321 N/mm, which is significantly lower than the 662.455 N/mm before optimization. At the same time, the tooth surface load is evenly distributed. The larger tooth surface load is mainly distributed in the middle of the tooth surface with strong bearing capacity, which effectively solves the problem of unbalanced load before optimization and improves the bearing capacity of gear transmission. It is proved that GA can effectively realize the vibration and control optimization of pressurized reducer.
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