有机酸预处理实验研究:解决深井无机结垢问题的另一种方法

Bagus Muliadi Nasution, Andrew Yonathan, Muthi Abdillah, Wang Zhen
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引用次数: 0

摘要

有机酸已广泛应用于油气工业中的无机结垢处理,包括油井增产和阻垢。由于有机酸的腐蚀性低,与岩石的反应速度较慢,因此与强酸——盐酸(HCl)相比,有机酸被认为具有更好的性能。然而,适当的治疗需要有力的分析和实验,以满足最重要的期望。此外,对水垢的不当处理会造成地层损害,包括粘土的沉淀。在苏门答腊岛东南区块长期面临结垢问题的Zelda油田进行了预处理试验。从流动的Zelda A-08井中提取水样,分析矿物的饱和度。从Zelda A-08的油管、砂桶和电潜泵(ESP)三种来源提取水垢。用x射线粉末衍射仪(XRD)分析了水垢的矿物组成,并用甲酸(HCOOH)和盐酸(HCl)两种酸体系进行了溶解度测试。通过抗膨胀试验和腐蚀试验,考察了粘土稳定剂和缓蚀剂的有效性。在碳酸盐分析中,甲酸9%和盐酸15%的溶解度相当(油管的溶解度为98.17% vs 98%, ESP的溶解度为91.86% vs 82.79%,砂桶的溶解度为70.30% vs 68.07%)。然而,甲酸9%(1小时)比盐酸15%(18分钟)的反应时间更长。对于硅酸盐分析,hf -甲酸的溶解度高于HF-HCl(在ESP垢中为8.34% vs 5.67%,在砂桶垢中为30.48% vs 25.68%)。在抗膨胀试验中,尽管砂桶水垢的膨胀倾向较高(25.8%),但粘土稳定剂对粘土的膨胀势有很好的抑制作用,使膨胀倾向降低了62.6%。在腐蚀试验中,在溶液中加入缓蚀剂(吡啶基),15%的普通HCl的腐蚀速率为26.279 g/m2.h,比HF-HCl (7.977 g/m2.h)和hf -甲酸(8.229 g/m2.h)的腐蚀速率高300%。根据预处理测试,甲酸9%与所测试的缓蚀剂和粘土稳定剂一起,可以作为常规HCl 15%的替代方案,用于增产目的,可以覆盖更多的区域,而常规酸15%无法覆盖。此外,通过进一步的实验,还可以获得更有效的有机酸压缩阻垢剂。本文提出的有机酸预处理实验研究方法可为工程技术人员提供指导,以达到最佳的有机酸处理效果。
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Pre-Treatment Experimental Study of Organic Acid: An Alternative Means to Overcome Inorganic Scale Build-Up Problem in Deep Well
Organic acid has been widely applied for inorganic scale treatment in oil and gas industry including well stimulation and scale inhibitor. Thanks to its low corrosivity and slower reaction rate with rock, organic acid is considered to offer better performance comparing to strong acid - Hydrochloric Acid (HCl). Yet, proper treatment requires vigorous analysis and experiment in order to meet foremost expectations. Besides, mistreatment of scale could result in formation damage including clay precipitation. Pre-treatment experiments were performed on Zelda field at South East Sumatera block, that has faced with scale problem for ages. Water sample was taken from flowing Zelda A-08 well to be analyzed for mineral's saturation level. Scale was extracted from three sources including tubing, sand bailer, and Electrical Submersible Pump (ESP) of Zelda A-08. Those scale were treated in X-Ray Powder Diffraction (XRD) for mineral composition, and solubility test that utilized two types of acid system - formic acid (HCOOH) and hydrochloric acid (HCl) for comparison. Anti-swelling test and corrosion test were performed to examine the effectiveness of clay stabilizer and corrosion inhibitor. As for carbonate analysis, both formic acid 9% and HCl 15% have comparable solubility (98.17% vs 98% for tubing's scale, 91.86% vs 82.79% for ESP's scale, and 70.30% vs 68.07% for sand bailer's scale). Yet, longer reaction is carried out by formic acid 9% (1 hour) comparing to HCl 15% (18 minutes). For silicate analysis, HF-formic acid provided the higher solubility than HF-HCl (8.34% vs 5.67% for ESP's scale and 30.48% vs 25.68% for sand bailer's scale). On anti-swelling test, by reducing swelling tendency up to 62.6%, it proves that examined clay stabilizer works perfectly against swelling potential of clay, despite of high swelling tendency of sand bailer's scale (25.8%). On corrosion test, adding on corrosion inhibitor (pyridine-based) into solution results in regular HCl 15% has corrosion rate 26.279 g/m2.h which is much higher (300%) than HF-HCl (7.977 g/m2.h) and HF-formic acid (8.229 g/m2.h). Based on pre-treatment test, formic acid 9% together with examined corrosion inhibitor and clay stabilizer, can be used as an alternative to regular HCl 15% for stimulation purpose where more areas will be covered that previously left unreachable by regular acid 15%. In addition, potentially more effective squeezed scale inhibitor using organic acid can also be achieved by performing further experiments. The method presented in this paper for pre-treatment experimental studies of organic acid can provide engineers with intensive guide to meet the best result of organic acid treatment.
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