4例患者抗菌呼吸机分离器的设计、分析与研制

D. Singh, T. Mahender, Shaik Shashavali
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引用次数: 2

摘要

3D打印机从数字数据中逐层打印出3D实物。以CAD模型形式的数字数据可以从任何先进的CAD软件包或从3D扫描仪扫描的模型中获得。由于印度可用的呼吸机极度短缺,加上冠状病毒患者每天都在增加,因此需要更多的呼吸机。5%的冠状病毒患者需要呼吸机辅助呼吸。为了克服呼吸机短缺的问题,研制出了呼吸机分配器,可以供多名患者共用。它可以控制氧气从呼吸机分离器流向不同病人的肺大小。为此,本研究采用CATIA软件设计了通风机分离器,采用ANSYS16.0软件进行了计算流体动力学(CFD)分析,并采用抗菌PLA材料采用熔融沉积建模(FDM)工艺进行了制造。抗菌PLA是一种生物可降解的塑料,与铜纳米颗粒结合在一起,这将限制3D打印部件污染细菌。因此,纳米铜颗粒聚乳酸可用于制造呼吸机分离器,在医院紧急情况下为四名患者一次分氧。通过CFD分析可知,氧气的最大静压(1.058e +002Pa)出现在通风机入口,最小静压(-2.17e+002Pa)出现在通风机分离器出口。最大氧气流速为2.121e+001m/s,气流温度无变化。净质量流量为0.0032676226kg/s,净换热率为-0.051416769w。
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Design, analysis and development of antimicrobial ventilator splitters for four patients
3D Printers produce physical 3D objects by printing layer by layer from digital data. The digital data in the form of CAD models can be obtained either from any advance CAD packages or scanned models from a 3D Scanner. Due to the extreme shortage of ventilators available in India and continues increase of corona virus patients’ day by day there is a need of more ventilators. Five percent of patients who are suffering from corona virus need ventilator support for breathing. To overcome the shortage of ventilators, ventilator splitters were developed and it can be shared by many patients for oxygen supply.It can able to control flow of oxygen from the ventilator splitters to different patient’s lung sizes. So in this research a ventilator splitter, design in CATIA software, Computational Fluid Dynamic (CFD) analysis was done using ANSYS16.0 and fabricated by process of Fused Deposition Modeling (FDM) using antimicrobial PLA material. Antimicrobial PLA is biodegradable plastic integrated with copper nano-particles, which will restrict the 3D printed parts contaminating bacteria’s. So, copper nano-particles PLA can be used for producing ventilator splitters for splitting oxygen to the four patients at a time emergency situation in hospitals. From the CFD analysis it is observed that the oxygen maximum static pressure (1.058e +002Pa) is at inlet of the ventilator and minimum static pressure (-2.17e+002Pa) at outlet of the ventilator splitters. The maximum oxygen flow velocity is 2.121e+001m/s and there is no change of temperature of the flow. It is also seen that net mass flow rate and net heat transfer rate are 0.0032676226kg/s and -0.051416769w respectively.
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