Development and Successful Field Trial of Retrievable, Instrumented & Tandem Downhole Isolation Valve RIT-DIV System

This paper describes the development and field deployment of a new downhole isolation valve system called the Retrievable, Instrumented & Tandem Downhole Deployment Valve (RIT-DDV). The purpose of this technology is to provide a temporary mechanical barrier to isolate and monitor the well during drilling operations in an environment where a full column of single-phase fluid cannot be maintained. The RIT-DDV is based on predominantly used downhole isolation valve (DIV) design and technology, which is a hydraulic flapper-type isolation device installed in the casing that seals the open hole during pipe tripping operations. The key features of the new RIT-DDV systems are dual flapper valves with three downhole pressure and temperature gauges to take measurements above, between, and below the flappers. The advantage of this configuration is that it enhances safety by enabling double-block-and-bleed system functionality, providing valve redundancy, and moreover allowing for continuous real-time monitoring of downhole well conditions. In addition, the RIT-DDV is designed to be reusable and can be tested upon installation and replaced if necessary. The RIT-DDV system enabled the operator to isolate and monitor the well while drilling through a depleted formation that prevented drilling with a full column of single-phase drilling fluid. The RIT-DDV was successfully trialed in western Kazakhstan and demonstrated the potential of this technology to enhance the safety of drilling heavily fractured carbonate formations with reservoir fluids containing hydrogen sulfide (H2S) / carbon dioxide (CO2) that are prone to total loss of circulation. The downhole pressure / temperature monitoring capabilities that the system provides within the casing string helped drill through the depleted fractured carbonate reservoir section without incurring non-productive time (NPT).