协同框架中的数字化:在Mahakam复杂井准备中保持高质量钻井性能

Karina Sari, H. Priwanza, Sandi Rizky Kharisma, Rangga Saputra
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引用次数: 1

摘要

Mahakam是一个成熟的油气田,自1966年开始运营,占地面积约1500平方公里。它位于印度尼西亚东加里曼丹省,拥有7个运营油田。Tunu、Tambora和Handil是沼泽浅水(三角洲)内的油田,而Bekapai、Peciko、Sisi Nubi和South Mahakam是水深45至80米的近海油田。不同的环境设置需要不同的场地准备、施工、钻井和后勤方法。钻井工业化需要灵活而复杂的准备工作,特别是在三角洲环境中,每年需要使用3个沼泽驳船钻机钻约70口井。在Tunu和Handil油田最近的钻井开发中,钻了更多的浅层井。这些井是在有严重沉积和/或沙洲的沼泽中钻探的,需要进行大量的疏浚工作,需要数月的准备工作,而每口井的钻井作业最多需要3天。整个准备井过程需要规划、监控和不同实体的许多团队的参与。每个实体都有自己版本的井计划数据库,导致数据不一致,缺乏数据完整性。成千上万的电子邮件正在发送,会议正在组织,以确保运营顺利进行。由于缺乏可靠的数据,人员流动或团队重组,这已经成为严重的问题。2016年,公司决定开始数字化工作,与提供井规划软件的多家服务公司接洽。它需要定制来满足公司的需求。然而,由于数字化还没有被大多数公司普遍使用,它当时不是用户友好的,因此一些人对使用它犹豫不决。一个内部团队在2019年初创建了一个应用程序。作为业务需求和工作流程图,团队决定有一个干净的,可移动的,但不太复杂的形式,也可以在设计过程中进行团队协作。这确保了所有用户,任何一代的员工(X、Y和Z)都能够使用和输入有效的信息。配备地图可视化,相关实体将能够更好地快速分析井口位置周围的情况。该应用程序还实现了一个可调整的工作流程系统,能够跟随组织结构的动态变化,确保每个井计划任务分配到正确的团队。推送通知也是这个应用程序中的一个重要元素,它可以让整个团队保持最新状态。该应用程序还具有讨论板和文件共享功能,允许每个团队交换信息或文件。减少了手工邮件交流,大大减少了会议时间。在单个集成数据库中简单地识别和修复错误。从早期的井规划到井设计,该应用不断改进,以适应整个钻井工业化过程。
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Digitalization in Collaborative Framework : Maintain High Quality Drilling Performance in Mahakam's Complex Well Preparation
Mahakam is a mature gas and oil field that has been in operation since 1966, covering an area of approximately 1500 square kilometers. It is located in East Kalimantan Province, Indonesia and has 7 operating fields. Tunu, Tambora and Handil are fields within the swamp shallow water (Delta), whereas Bekapai, Peciko, Sisi Nubi and South Mahakam are offshore fields with water depths ranging from 45 to 80 meters. The diverse setting of environments requires different methods of site preparation, construction, drilling and logistic. The drilling industrialization necessitates agile and complex well preparation especially in the Deltaic environment, with around 70 wells drilled with three swamp barge rigs each year. In recent drilling development in both Tunu and Handil fields, more shallow wells were drilled. These wells were drilled in the swamp with heavy sedimentation and/or sand banks which necessitated a large amount of dredging and required months of preparation whereas the drilling operation took up to 3 days per wells. The entire well preparation process requires planning, monitoring, and the participation of many team in different entities. Each entity has its own version of well planning database, resulting in data disagreement and lack of data integrity. Thousands of emails are being send and meetings are being organized to guarantee that operations runs well. Due to lack of trustworthy data, personnel movement or team reorganization, it has become serious issues. In 2016, company decided to start the digitalization efforts, by approaching various service company who provides the well planning software. It needed customization to match the corporate needs. However since the digitalization has not yet commonly used by most company, it was then not user friendly, thus several individuals were hesitant to utilize it. An internal team created an application in early 2019. As the business requirement & working flowchart, the team decided to have a clean and mobile-ready yet less complicated form that also enables team collaboration during the design. This ensures that all users, employee from any generation (X, Y, and Z) able to use and enter valid information. Equipped with map visualization, the related entities will be able to have better quick analysis on the condition surrounding wellhead position. The application also implements an adjustable workflow system that able to follow the dynamic of organization structure, ensure each of well planning task is assigned to the correct team. Push notifications are also an important element in this application for keeping the entire team up to date. The application also featured a discussion board and file sharing function, allowing each team to exchange information or files. The manual email exchange has been minimized, and the meeting hour has been reduced significantly. The errors are simply identified and fixed in a single integrated database. The application is continuously improved from well planning only in its early stages into well design to accommodate the whole drilling industrialization process.
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