以HSS-T42为基材的各种低摩擦涂层的研究进展

Amol S.Nankar, .. Prof.D.A.Deshumkh
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引用次数: 1

摘要

切削是制造过程中非常关键的一个环节,刀具表面沉积的涂层是为了改善表面的摩擦学性能,即表面的磨损和摩擦系数。刀具材料的切削寿命取决于磨损。为了研究各种刀具材料涂层的性能,有必要对其磨损性能和摩擦系数进行研究。采用销盘试验对其摩擦学性能进行了测试。本文重点研究了以高速钢T-42引脚为基材的TiN、CrN、DLC等各种低摩擦涂层。在切削应用中,刀具表面涂覆涂层的目的是为了延长刀具的切削寿命,改善工件的表面性能,提高生产率。本文对不同涂层HSS-T42引脚基材的速度、滑动距离、载荷等性能参数进行了比较研究。在性能参数下采用田口法,并选择L9正交阵列对试件的销盘进行试验。工件材料选用en31钢。利用销盘试验得到的摩擦系数求出响应值。扫描电镜(SEM)分析比较了不同涂层引脚的微观结构测试。本文综述了不同涂层材料在不同参数下对金属性能的影响。
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A Review of Various Low Friction Coating with HSS-T42 as Base Material
Cutting is very crucial aspect in a manufacturing situation & coating deposited on tool surface is to improving tribological properties of surface i.e. wear and coefficient of friction of the surface. Cutting life time of tool material depends on wear. In order to study the performance of various coating on tool material it is necessary to study its two properties viz. wear & coefficient of friction. The tribolgical properties are found by using pin on disc test. This paper focuses on various low friction coating such as TiN, CrN and DLC coating on High speed steel T-42 pin as a base material. The purposes to coating on tool surface in a cutting application are to increase cutting life time of tool, to improve the surface properties of component and to increase productivity. This paper deals with the study of performance parameters like speed, sliding distance and load compared between different coated HSS-T42 pin base material. Taguchi method are used under the performance parameter & L9 orthogonal array is selected to perform experiment on pin on disc of the specimen. The EN31steel material is selected as work piece material. The response value find out by using coefficient of friction which were obtained from pin on disc test. Scanning Electron Microscopy (SEM) analysis for compared different coated pin for microstructural test. This paper reviews different coating materials at different parameters & their effect on properties of metal.
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