油气井井下装置用永久电源

Eng Ammar, Mohamed Nabil, M.Hegazy, Gehad
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引用次数: 1

摘要

目前,大多数井下电气设备要么使用可回收的“可充电电池”,要么使用从地面一直延伸到底部的永久性电缆或光纤电缆,这伴随着高风险和高成本的操作。通常,可回收和永久设备都具有实时数据和易于通信等优点。然而,缺点是温度限制、成本高、风险大,而且不适合许多其他完井场景和完井类型。大多数记忆仪表可以在温度范围150℃下以5秒的速度读取长达43天,当温度升高到200℃时,它将减少到18天,甚至通过减少记录值的小数数量来增加时间。然而,当睡眠模式保持超过15秒时,记忆计就会停止工作。本研究提出了一种新的策略、路线图和概念设计,旨在通过利用井注入和/或生产流量的新概念,通过特殊的井下涡轮发电,来克服以前的缺点。新推荐的涡轮机要么作为永久完成的一部分安装,要么作为可回收的运行。此外,涡轮能够产生强制动力,以运行安装任何传感器的井下设备。(如。新型自动力涡轮机为天然气、石油和水井的完井创造了一种新的策略,无需钻机更换完井、油管和/或安装电缆。理论上,这项研究通过安装一个涡轮机来产生恒定的D/C电流,从而为任何附加的记忆仪表供电,从而取得了成功。这台涡轮机取决于它的设计两个主要概念;首先是如何引导气流流向叶片,其次是如何最大化旋涡效应以最大化速度和控制湍流,同时考虑到任何操作所需的孔可达性。
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Permanent Electric Power Supply for Down Hole Devices in Oil and Gas Wells
All present time, most of downhole electrical devices operate either retrievable "rechargeable batteries" or permanent electric or fiber cable extend from surface till the bottom associated with high risk and high cost operations. Commonly both retrievable and permanent devices have advantage such as live data and easy communication. However, the disadvantages are temperature limitation, high cost, high risk, and restrictions moreover not suit many other completion scenarios and wells completion types. Most of memory gauges could read with 5 sec rate up to 43 days in temperature range 150 C, and it will reduce to 18 days when temperature increase up to 200 C. even increasing the time by reducing number of decimals for the recorded values. However, memory gauge stop working when kept for sleeping mode more that 15 sec. This research propose a new strategy, road map and conceptual design with different scenarios that aim to overcome the previous disadvantage through generating electrical power through a special downhole turbine utilizing new concept through wells injection and/or production flow rates. The new recommended turbine either to be installed as a part of the completion as permanent or to be run as retrievable. Moreover, turbine has the ability to generate mandatory power to operate downhole devices fitting any sensors. (eg. memory gauge) The new self power turbine create a new strategy for gas, oil and water wells completion to be more advanced with no need for the rig to change the completion, tubing and/or install cables. Theoretically the research succeeded by mean of installing a turbine to generate constant D/C current that could power up any attached memory gauge. This turbine depend on it is design on two main concepts; the first is how to direct the flow toward the blades and the second is how to maximize the vortex effect to maximize velocity and control turbulence, take in consideration hole accessibility for any operation required.
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