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Day 1 Mon, November 12, 2018最新文献

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Understanding the pulping and bleaching performances of eucalyptus woods affected by physiological disturbance 生理干扰对桉树制浆和漂白性能的影响
Pub Date : 2018-12-10 DOI: 10.32964/TJ17.11.633
Juliana M. Jardim, C. M. Jardim, J. Colodette
The wood quality is a factor of extreme importance when the pulping process is targeting high yield, low cost, and high pulp quality. Thus, wood knowledge is crucial for process optimization. In some northeastern Brazilian eucalyptus plantations, a physiological disturbance caused by water stress has been observed. Up to now, there have been no studies concerning the effects of such disturbances on the wood quality or on the pulping and bleaching process performance. The present work is aimed at understanding the impact of the stress on the production of bleached pulp. The wood quality of two clones (one tolerant to the disturbance and another sensitive), cultivated in sites where the disturbance is present and absent, was evaluated. Kraft pulps of kappa number 20 were produced and bleached by the sequence DHT(EP)D1 to a brightness of 90% ISO, which allowed for assessment of the wood pulpability and bleachability. It was concluded that the disturbance affects the wood quality, and overall it showed a negative impact on the production of bleached eucalyptus kraft pulp, with significant potential economical setbacks.
当制浆过程的目标是高产量、低成本和高纸浆质量时,木材质量是一个极其重要的因素。因此,木材知识对工艺优化至关重要。在巴西东北部的一些桉树人工林中,观察到水分胁迫引起的生理干扰。到目前为止,还没有研究这些干扰对木材质量或制浆漂白过程性能的影响。本工作旨在了解应力对漂白纸浆生产的影响。在有干扰和没有干扰的地点栽培的两个无性系(一个耐干扰,另一个敏感)的木材质量进行了评估。用DHT(EP)D1顺序对kappa号为20的硫酸盐纸浆进行漂白,使其亮度达到ISO的90%,从而可以对木浆的可漂白性和可漂白性进行评估。综上所述,干扰影响了木材质量,总体上对漂白桉木硫酸盐浆的生产产生了负面影响,潜在的经济损失显著。
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引用次数: 3
Understanding the risks and rewards of using 50% vs. 10% strength peroxide in pulp bleach plants 了解在纸浆漂白厂中使用50%与10%强度过氧化物的风险和回报
Pub Date : 2018-12-10 DOI: 10.32964/TJ17.11.601
A. Rudie, P. Hart
The use of 50% concentration and 10% concentration hydrogen peroxide were evaluated for chemical and mechanical pulp bleach plants at storage and at point of use. Several dangerous occurrences have been documented when the supply of 50% peroxide going into the pulping process was not stopped during a process failure. Startup conditions and leaking block valves during maintenance outages have also contributed to explosions. Although hazardous events have occurred, 50% peroxide can be stored safely with proper precautions and engineering controls. For point of use in a chemical bleach plant, it is recommended to dilute the peroxide to 10% prior to application, because risk does not outweigh the benefit. For point of use in a mechanical bleach plant, it is recommended to use 50% peroxide going into a bleach liquor mixing system that includes the other chemicals used to maintain the brightening reaction rate. When 50% peroxide is used, it is critical that proper engineering controls are used to mitigate any risks.
评估了50%浓度和10%浓度过氧化氢在化学和机械纸浆漂白厂的储存和使用点的使用情况。在制浆过程中出现故障时,如果没有停止向制浆过程中添加50%的过氧化物,就会发生一些危险事件。在维修中断期间,启动条件和泄漏的块阀也导致了爆炸。虽然发生了危险事件,但50%的过氧化氢可以通过适当的预防措施和工程控制安全地储存。对于化学漂白剂工厂的使用点,建议在应用前将过氧化物稀释至10%,因为风险不会超过收益。对于机械漂白厂的使用点,建议在漂白液混合系统中使用50%的过氧化氢,该系统包括用于保持漂白反应速率的其他化学品。当使用50%的过氧化物时,使用适当的工程控制来降低任何风险至关重要。
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引用次数: 0
Does the kappa number method accurately reflect lignin content in nonwood pulps? 卡帕数法能准确反映非木浆中的木质素含量吗?
Pub Date : 2018-12-10 DOI: 10.32964/TJ17.11.611
S. Burkhardt
The traditional kappa number method was developed in 1960 as a way to more quickly determine the level of lignin remaining in a completed or in-progress pulp. A significantly faster approach than the Klason lignin procedure, the kappa number method is based on the reaction of a strong oxidizing agent (KMnO4) with lignin and small amounts of other organic functional groups present in the pulp, such as hexenuronic acid. While the usefulness of the kappa number for providing information about bleaching requirements and pulp properties has arguably transformed the pulp and paper industry, it has been mostly developed for kraft, sulfite, and soda wood pulps. Nonwood species have a different chemical makeup than hardwood or softwood sources. These chemical differ-ences can influence kappa and Klason measurements on the pulp and lead to wide ranges of error. Both original data from Sustainable Fiber Technologies’ sulfur and chlorine-free pulping process and kappa and Klason data from various nonwood pulp literature sources will be presented to challenge the assumption that the kappa number accurately represents lignin content in nonwood pulps.
传统的卡帕数法是在1960年发展起来的,作为一种更快速地确定完成或正在进行的纸浆中剩余木质素水平的方法。kappa数法是一种比Klason木质素法快得多的方法,它是基于一种强氧化剂(KMnO4)与木质素和纸浆中存在的少量其他有机官能团(如己醛酸)的反应。虽然卡帕数在提供有关漂白要求和纸浆性能的信息方面的有用性已经改变了纸浆和造纸工业,但它主要是为硫酸盐、亚硫酸盐和苏打木浆开发的。非木材种类与硬木或软木来源具有不同的化学组成。这些化学差异会影响纸浆的kappa和Klason测量,并导致较大的误差范围。来自Sustainable Fiber Technologies的无硫和无氯制浆过程的原始数据以及来自各种非木浆文献来源的kappa和Klason数据将被提出,以挑战kappa数准确代表非木浆中木质素含量的假设。
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引用次数: 1
Using multistage models to evaluate how pulp washing after the first extraction stage impacts elemental chlorine-free bleach demand 采用多阶段模型评价第一萃取阶段后的纸浆洗涤对单质无氯漂白剂需求的影响
Pub Date : 2018-12-10 DOI: 10.32964/TJ17.11.621
B. Brogdon, L. Lucia
Steady-state models were constructed to predict the response of a southern U.S. softwood brown¬stock to three- and five-stage elemental chlorine-free (ECF) bleach sequences. The models provided insight into how typical (EO) washing efficiencies from a vacuum drum unit affected pulp brightening and total chlorine dioxide con¬sumption. When (EO) carryover was between 15% and 30%, the chlorine dioxide needed to reach target brightness increased by 8% to 15% for the D0(EO)D1(EP)D2 sequence (89% ISO) and by 15% to 23% for the D0(EO)D1 sequence (86% ISO) versus perfect washing. Use of (EO) filtrate as D0 shower water, such as in split-flow countercurrent wash¬ing, caused the bleach uptake to increase by 1.5 to 3.0 kg chlorine dioxide (ClO2)/ton pulp when compared to using cleaner D0 shower water sources. The ClO2 consumed by 15% to 30% (EO) washer carryover is comparable to that consumed by typical carryover levels from brownstock washing (~10 kg Na2SO4/ton pulp). High (EO) carryover made ECF bleaching to higher brightness targets more difficult.
建立了稳态模型来预测美国南部软木棕色砧木对三级和五级无氯(ECF)漂白剂序列的反应。这些模型深入了解了真空转鼓装置的典型(EO)洗涤效率如何影响纸浆增白和二氧化氯总消耗。当(EO)残留在15%至30%之间时,与完美洗涤相比,D0(EO)D1(EP)D2序列(89% ISO)达到目标亮度所需的二氧化氯增加了8%至15%,D0(EO)D1序列(86% ISO)增加了15%至23%。使用(EO)滤液作为D0淋浴水,例如在分流逆流洗涤中,与使用更清洁的D0淋浴水源相比,每吨纸浆的漂白剂吸收量增加了1.5至3.0公斤二氧化氯(ClO2)。15%至30% (EO)洗涤残留所消耗的二氧化氯与褐煤洗涤的典型残留水平(~10 kg Na2SO4/吨纸浆)所消耗的二氧化氯相当。高(EO)残留使得ECF漂白到高亮度目标更加困难。
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引用次数: 0
Novel Scavenger Technology for Effective Removal of H2S from Produced Gas in Oilfield Applications 新型清除剂技术在油田采出气中有效去除H2S的应用
Pub Date : 2018-11-12 DOI: 10.2118/192885-MS
S. Ramachandran, S. Lehrer, Soma Chakraborty, Jagrut Jani
Hydrogen sulfide (H2S) scavengers are used to reduce the total well operation cost of working with H2S by reducing the need for gas sweeting equipment, manpower costs for H2S monitoring, fines due to out of specification production and liability due to H2S release. Commonly used H2S scavengers such as triazine and glyoxal have limitations in different applications. When overspent, triazines can form difficult to remove solid deposits. The prescence of triazines in crude oil can lead to the formation of amine hydrochloride salts that cause corrosion in refinery operations. Glyoxal based H2S scavengers are acidic and can cause corrosion especially in stagnant pipelines containing oil and water. In this paper laboratory and field results are provided on new H2S scavengers that are both non-amine and neutral pH. The applications that are examined are batch tower applications and inline injection.
硫化氢(H2S)清除剂通过减少对气体脱硫设备的需求、监测H2S的人力成本、不规范生产造成的罚款和H2S释放造成的责任,降低了使用H2S的井的总运营成本。常用的H2S清除剂如三嗪和乙二醛在不同的应用中有局限性。过量使用时,三嗪会形成难以清除的固体沉积物。原油中三嗪的存在会导致胺盐酸盐的形成,在炼油厂操作中引起腐蚀。乙二醛类H2S清除剂是酸性的,会导致腐蚀,特别是在含有油和水的停滞管道中。本文提供了非胺和中性ph的新型H2S清除剂的实验室和现场结果。研究的应用是间歇式塔应用和在线注射。
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引用次数: 2
Finding the Optimal Horizontal Well Trajectory using Monte Carlo Techniques: Implementation Details and Case Study in Abu Dhabi, UAE 利用蒙特卡罗技术寻找最佳水平井轨迹:在阿联酋阿布扎比的实施细节和案例研究
Pub Date : 2018-11-12 DOI: 10.2118/192630-MS
Elkin Arroyo Negrete, Steve Webb, J. Rodriguez, A. Mavromatidis, Ahmed Yahya Al Blooshi, M. Basioni
Optimal field development plans are often required to maximize reservoir recovery while keeping costs low. This paper discuss the details of how to select the optimal horizontal well trajectory that maximizes reservoir recovery for an interbedded thinly layered carbonate reservoir. The case study here was applied to one of the largest wet gas / gas condensate fields in the UAE. The development plan targets four different reservoirs using horizontal wells. Each reservoir has different rock qualities, and the top reservoir is not in communication with the three reservoirs below. Each reservoir contains 3-4 sub-layers with varying reservoir properties. Some of the sub-layers may not be in communication with the others, and the vertical communication could be poor. In order to maximize recovery, the development plan calls for placing the horizontal wells crossing from one sub-layer to another sub-layer. The problem is in deciding how long the horizontal well should stay in each sub-layer. Since there are four reservoirs and an average of three sub-layers per reservoir, there are twelve possible lateral placement options that control the well trajectory and length. The methodology presented in this paper utilizes Monte Carlo sampling to calculate the well trajectory that maximizes recovery. The methodology resembles the ideas of the Metropolis Algorithm used in the Marko Chain Monte Carlo. The starting point uses an arbitrary well trajectory. This well trajectory is run in the simulator, and the cumulative production is saved as a reference. Subsequently, the same distribution is sampled and the simulator is run again. If the resulting recovery is greater than the initial recovery or the recovery from any prior iteration step, then the newly found well trajectory is used as the new mean of the distribution, and the steps are repeated until simulated field recovery does not substantially increase.
最佳的油田开发计划通常需要在保持低成本的同时最大限度地提高油藏采收率。本文详细讨论了薄层互层碳酸盐岩储层如何选择最佳水平井轨迹,使油藏采收率最大化。本案例研究应用于阿联酋最大的湿气/凝析气田之一。该开发计划针对四个不同的储层,采用水平井。每个储层的岩石质量不同,顶部储层与下面三个储层不相通。每个储层包含3-4个具有不同储层性质的子层。一些子层可能不与其他子层通信,并且垂直通信可能很差。为了最大限度地提高采收率,开发计划要求水平井从一个子层穿过到另一个子层。问题在于决定水平井在每个子层中应该停留多长时间。由于有4个储层,每个储层平均有3个子层,因此有12种可能的横向布置方案来控制井眼轨迹和井长。本文提出的方法利用蒙特卡罗采样来计算最大化采收率的井眼轨迹。该方法类似于在马尔科链蒙特卡洛中使用的Metropolis算法的思想。起点使用任意井眼轨迹。该井轨迹在模拟器中运行,并将累积产量保存为参考。随后,对相同的分布进行采样,并再次运行模拟器。如果最终采收率大于初始采收率或之前任何迭代步骤的采收率,则将新发现的井眼轨迹作为分布的新平均值,并重复这些步骤,直到模拟现场采收率没有大幅增加。
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引用次数: 0
Deepwater HPHT Drilling through Ultra Narrow PPFG Window: A Case Study by ENI Where the Combination of Continuous Circulation Technology Together with MPD Drilling has been Successfully Applied to Extreme Drilling Environment Condition in HPHT Ultra Deepwater Well 超窄PPFG窗口深水高压高压钻井:ENI公司的案例研究,连续循环技术与MPD钻井相结合,成功应用于高温高压超深水井的极端钻井环境条件
Pub Date : 2018-11-12 DOI: 10.2118/192749-MS
E. Squintani, A. Uslenghi, S. Ferrari, L. Affede
Ultra Deepwater wells are commonly characterized by a narrow margin between pore and fracture gradients. Eni pioneer of the Continuous circulation technique has pushed the control of annulus dynamic pressure to the limit. The experience presented in this paper cover the drilling of an HPHT Deepwater well, through an ultra narrow PPFG window by means of technology application and strict procedural control. In the case study presented the reservoir section of an HPHT well was planned to be reached with an adequate kick tolerance and choke margin by applying the ENI near balance drilling technique (e-nbd™) in order to ensure strict control on the primary barrier and achieving the aimed operational and safety performance. The plan required the use of e-cd™ (eni circulating devices) system installed for the first time on a drilling ship with the 6 5/8″ DPs.
超深水井的特征通常是孔隙和裂缝梯度之间的边界很窄。埃尼公司的连续循环技术将环空动压力的控制推向了极限。本文介绍了通过技术应用和严格的程序控制,在超窄PPFG窗口内钻一口高温高压深水井的经验。在案例研究中,通过应用ENI近平衡钻井技术(e-nbd™),计划在高温高压井的储层段达到足够的井涌容限和节流裕度,以确保严格控制主屏障,实现目标的操作和安全性能。该方案要求使用e-cd™(eni循环装置)系统,该系统首次安装在具有6 5/8″DPs的钻井船上。
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引用次数: 2
Strategy Towards Unlocking and Accelerated Development of Low Permeability, Microporous Reservoirs 低渗透微孔油藏解锁与加速开发策略
Pub Date : 2018-11-12 DOI: 10.2118/193339-MS
Kamlesh Kumar, MohamedOsman. Azzazi., A. Hamdi, Zaidi Awang, C. Nicholls, Y. Lawati, H. Huseini, S. Abri, H. Sharji
The Upper Shuaiba reservoirs in Lekhwair consist of carbonate formations extending over a very large area (40 km × 40 km). Earlier development projects identified thicker, well-appraised formations, resulting in successful waterfloods. In contrast, challenges have been encountered in some of the waterflood pilots attempting to unlock future development areas. An integrated evaluation of these poor performing areas led to the development of a rock type catalogue that mapped out different rock types and their properties. Initial developments were mostly in high permeability rock types (Rudist Rich and Grainstone) whilst the underperforming pilots are associated with microporous rock characterized by low permeability (~1 mD) and thin formations (2-5m). These microporous rocks are associated with a large hydrocarbon volume in place. Resolving this development challenge is critical in maintaining the company's long-term production targets. Waterflood is the preferred development concept as it is in line with the existing facilities and infrastructure. The existing pilots demonstrate that low water injectivity/throughput is the key challenge to waterflood feasibility. Conventional acid stimulation does not work in these formations. Four different initiatives, in addition to injection water quality monitoring and improvements, are being tried to ensure successful maturation of microporous resources: Abrasive Jetting: used to create small tunnels up to 3m into the reservoir.Controlled Directional Acid Jetting: using acid to create multiple small laterals (up to 12 m in length) into the reservoir.Designer Acid: acid tailored to improve conventional acid stimulation.Fracture Aligned Sweep Technology (FAST) as implemented in Halfdan field; which creates longitudinal fractures along the length of the well. The outcome of this study includes identification and mapping of the different rocktypes across the entire Upper Shuaiba; waterflood performance assessment of microporous rocks and new technology trials to accelerate the development of microporous resources. Whilst abrasive jetting has achieved limited success in improving injectivity, result from designer acid stimulation was disappointing. The other two trials are still under evaluation. In case all the initiatives fail to establish the feasibility of waterflood, alternate developments mechanisms are proposed as Phase 2 in the strategy. This paper highlights how integration between different disciplines can help in maturation of a large resource volume, whilst accelerating its development by standardization of designs.
Lekhwair上帅坝储层由碳酸盐地层组成,面积非常大(40 km × 40 km)。早期的开发项目发现了较厚、评价良好的地层,并成功进行了注水开发。相比之下,在一些尝试开发未来开发区域的注水试验中遇到了挑战。对这些表现不佳的地区进行综合评估,形成了一份岩石类型目录,列出了不同的岩石类型及其性质。最初的开发主要是在高渗透岩石类型(Rudist Rich和Grainstone)中,而表现不佳的先导则与低渗透(~1 mD)和薄层(2-5m)的微孔岩石有关。这些微孔岩石与大量的碳氢化合物有关。解决这一开发挑战对于维持公司的长期生产目标至关重要。注水开发是首选的开发理念,因为它符合现有的设施和基础设施。现有的试验表明,低注入/吞吐能力是水驱可行性的关键挑战。常规的酸增产在这些地层中不起作用。为了确保微孔资源的成功成熟,除了对注水水质进行监测和改进外,还尝试了四种不同的措施:磨料喷射:用于在储层中创建长达3米的小隧道。可控定向酸喷射:使用酸在储层中形成多个小分支(长度不超过12米)。设计酸:为改善常规酸增产而定制的酸。裂缝对齐扫描技术(FAST)在Halfdan油田的应用这会沿着井的长度产生纵向裂缝。研究成果包括:对整个上帅坝地区的不同岩石类型进行了识别和制图;微孔岩石注水性能评价及新技术试验加快微孔资源开发虽然磨料喷射在提高注入能力方面取得了有限的成功,但设计酸刺激的结果令人失望。另外两项试验仍在评估中。如果所有的措施都不能确定水驱的可行性,则在策略的第二阶段提出替代开发机制。本文强调了不同学科之间的整合如何有助于大型资源量的成熟,同时通过标准化设计加速其发展。
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引用次数: 1
Production Enhancement by Creating a New Shut-in Criteria and Process for Drilling New Wells without Jeopardizing HSE, Case Study- Abu Dhabi 通过创造新的关井标准和工艺,在不损害HSE的情况下钻井新井,提高产量,案例研究-阿布扎比
Pub Date : 2018-11-12 DOI: 10.2118/192710-MS
I. Khalil, R. Martinez, M. Sudarev, Zainah Salem Al Agbari, A. Al-Ameri, M. Baslaib, Mohamed Ali Al-Attar, M. Albadi, Mohammed Ibrahim Al Janahi, Mohamed Salem Al-Hosani, Fouad Shamekh Al Badi
Onshore Drilling practices implemented in the past in congested environment had established the need to shut the surrounding gas wells within 2 km radius for time period of 3 weeks prior and during drilling of relevant reservoirs of the new well. This very conservative contingency process led to a significant reduction of gas production affecting meeting the targets. This study aims to determine the optimum drainage radius of gas wells to minimize the production deferment along with other operational risks without sacrificing safety. Drilling activities in a giant field has embedded many challenges. One of the major challenges is the one related with managing wellbore stability while drilling various reservoirs with different pressures, whereby the pore and fracture pressures are used as an important factor to design the mud weight to guarantee an optimum wellbore stability; however near-by wells either producers or injectors under flowing conditions would influence the severity of unexpected drilling issues such as mud losses and/or gas kick while drilling new wells, since the collateral effect of the pressure drawdown would affect the vicinity of the new well being drilled affecting the reservoir pressure established on the well design. A detailed study was carried out assessing the impact of the drainage radius of the surrounding gas wells while drilling a new well; considering the whole range of rates and permeability found in the depletion or recycle reservoirs including also the shut in time period of the surrounding wells as an important additional variable. The drainage radius of gas producers and injectors (vertical and horizontal) were estimated using single gas phase pseudo steady state radial flow equations and bottom hole pressure surveys test data plus operational issues previously encountered. Meanwhile, the dimensionless radius, pressure and time were used to estimate the stabilization time required shut in period to reduce the collateral effect on the new well. Accordingly, a new criterion was developed to minimize the gas and condensate production impact taking into consideration the real effect that would be created by drilling a well within the 2 Km radius, assessing pressure variation on the wellbore radius considering permeability variation (100 – 30 – 1 md) along with Flow Variation (gas rate: 40 – 15 – 5 MMscf/d). Several sensitivities and analysis were made ending with very interesting conclusions along with a new shut in well selection criteria, including flow diagram with action parties, roles and responsibilities, and deliverables. The aim of the new process is to set a communication protocol between action parties and optimizing the number of surrounding wells to be shut-in. The New Offset Wells Shut-in Criteria developed for Drilling New Wells was implemented successfully without sacrificing safety, but also saving 46.5 Bscf of gas production, 2.6 MMstb of condensate and 4.5 Bscf of gas injection per year (i.e.
过去在拥挤的环境中实施的陆上钻井实践已经确定,在新井的相关储层钻井之前和钻井期间,需要关闭半径2公里范围内的气井3周。这种非常保守的应急过程导致产气量显著降低,影响了目标的实现。本研究旨在确定气井的最佳排水半径,以在不牺牲安全的情况下最大限度地减少生产延迟和其他操作风险。在一个巨大的油田进行钻井活动存在许多挑战。其中一个主要挑战是在不同压力下钻井各种油藏时如何控制井筒稳定性,其中孔隙和破裂压力是设计泥浆比重的重要因素,以确保最佳的井筒稳定性;然而,在流动条件下,邻近的油井,无论是生产井还是注水井,都会影响钻井过程中意外钻井问题的严重程度,比如泥浆漏失和/或气涌,因为压力下降的附带效应会影响正在钻井的新井附近,从而影响井设计中建立的储层压力。进行了详细的研究,评估了新井钻井对周围气井排水半径的影响;考虑到衰竭或再循环油藏中发现的整个速率和渗透率范围,包括周围井的关闭时间作为一个重要的附加变量。利用单气相拟稳态径向流动方程、井底压力测量、测试数据以及之前遇到的操作问题,估算了产气井和注气井(垂直和水平)的泄放半径。同时,利用无因次半径、压力和时间来估计关井所需的稳定时间,以减少对新井的附带影响。因此,考虑到在2公里半径内钻一口井所产生的实际影响,开发了一个新的标准,以最大限度地减少气和凝析油生产的影响,评估井眼半径上的压力变化,考虑渗透率变化(100 - 30 - 1 md)和流量变化(气速:40 - 15 - 5 MMscf/d)。进行了一些敏感性和分析,最后得出了非常有趣的结论,以及新的关井选择标准,包括行动方、角色和责任以及可交付成果的流程图。新流程的目的是在作业各方之间建立通信协议,并优化周围需要关井的井数。为钻井新井制定的新井关井标准在不牺牲安全性的情况下成功实施,同时每年还节省了46.5亿立方英尺的天然气产量、260万立方英尺的凝析油和4.5亿立方英尺的注气量(即每年751万美元)。此外,新工艺可以最大限度地利用关井期进行油藏监测计划活动,并更好地规划生产/注入优化和补偿,同时为ADNOC陆上油田增加了重要的知识,并成功应用于其他具有类似挑战的地区。自豪地将该论文作为对气井关井标准的改进;设计适用于气藏类型,无论是循环或枯竭气藏模式,与最佳的钻井作业和生产过程相联系。
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引用次数: 0
A Novel Power Generation System Utilizing Un-treated Sour Gas Fuel 一种利用未经处理的酸性气体燃料的新型发电系统
Pub Date : 2018-11-12 DOI: 10.2118/192823-MS
Lu Xi-jia, P. Miles, F. Brock, M. Mike
A significant portion of natural gas reserves around the world contain large quantities of sulfur species and carbon dioxide, which are often referred to as sour gas reservoirs. The IEA reports that more than 40% of the world's gas reserves are sour, with the number increasing to 60% for Middle Eastern gas reserves. Sulfur species, such as hydrogen sulfide (H2S), are highly corrosive when mixed with water and toxic to biological organisms. Compounds such as SO2 and SO3, which are derived from direct sour gas combustion, are also highly corrosive when mixed with water at the condensation temperature of sulfuric acid. Therefore, removal of H2S to trace levels from natural gas is typically considered as the first step of the utilization of sour gas for power generation. This paper presents a novel method which enables sour natural gas to be directly burned for power generation without pretreatment. Oxidized sulfur compounds are captured by limestone in the combustion process to eliminate downstream sulfur corrosion. The desulfurized flue gas then goes through a solids removal process before entering a gas turbine or a turbine expander for power generation. A steam cycle is used for waste heat recuperation from both the turbine exhaust stream and the solids stream to improve the cycle performance. Both air-combustion and oxy-combustion configurations were investigated and modeled using Aspen Plus. The design conditions of each cycle are within the operating envelope of commercially available equipment, including compressors, turbines and heat exchangers, enabling near-term deployment of the presented system. Aspen modeling results show the range of efficiency percentages for different cycles is from the low 40's to the low 50's on a Lower Heating Value (LHV) basis. Without pretreatment, the heating value of sulfur in the sour gas and the heat released from the limestone scrubbing process can be fully utilized for power generation, thus improving the cycle performance. Economic analyses estimate that the baseline air-combustion sour gas system with a conservative estimated Capex ($2142/kW) is 41% cheaper than NGCC in 2011, and is about 28% cheaper than advanced NGCC in 2022 on a simplified Levelized Cost of Electricity (LCOE) basis. The LCOE of the oxy-combustion sour gas system is estimated to be 53% lower than advanced NGCC in 2022 when the revenue from CO2 and Argon sales is taken into account. Therefore, the novel untreated sour gas combustion system presented in this paper enables the petroleum and power industries to use sour gas for power generation more efficiently and cost effectively, even with full carbon capture.
世界上很大一部分天然气储量含有大量的硫和二氧化碳,这些天然气通常被称为含硫气藏。国际能源署报告称,世界上超过40%的天然气储量是含硫的,中东地区的含硫天然气储量增加到60%。硫化物,如硫化氢(H2S),与水混合时具有很强的腐蚀性,对生物有机体有毒。SO2、SO3等由酸性气体直接燃烧产生的化合物,在硫酸的冷凝温度下与水混合时,也具有很强的腐蚀性。因此,从天然气中去除H2S至痕量水平通常被认为是利用含硫气体发电的第一步。提出了一种不经预处理直接燃烧含硫天然气发电的新方法。氧化的硫化合物在燃烧过程中被石灰石捕获,以消除下游的硫腐蚀。然后,脱硫后的烟气在进入燃气轮机或涡轮膨胀器发电之前经过固体去除过程。蒸汽循环用于从涡轮排气流和固体流中回收废热,以提高循环性能。利用Aspen Plus对空气燃烧和全氧燃烧两种构型进行了研究和建模。每个循环的设计条件都在商用设备的运行范围内,包括压缩机、涡轮机和热交换器,使所提出的系统能够在近期部署。Aspen模型结果表明,在低热值(LHV)的基础上,不同循环的效率百分比范围从低40%到低50%。无需预处理,可以充分利用酸气中硫的热值和石灰石洗涤过程释放的热量进行发电,从而提高循环性能。经济分析估计,2011年,保守估计资本支出(2142美元/千瓦)的基准空气燃烧酸气系统比NGCC便宜41%,到2022年,以简化的平准化电力成本(LCOE)为基础,比先进的NGCC便宜约28%。考虑到二氧化碳和氩气的销售收入,到2022年,全氧燃烧含硫气体系统的LCOE估计比先进的NGCC低53%。因此,本文提出的新型未经处理的含硫气体燃烧系统使石油和电力行业能够更高效、更经济地利用含硫气体发电,甚至可以实现完全的碳捕获。
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引用次数: 4
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Day 1 Mon, November 12, 2018
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