Simulation and Test of Nozzle Optimization of Residual Film Barrier Device based on Fluent

Yingjun Wang, Rong Hu, Huting Wang, Xue-Chen Feng
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Abstract

The residual film barrier device is installed at the bottom of the picking head of the cotton picker to block the negative pressure at the hole of removing impurities to suck the residual film, and the nozzle is one of its important working parts. The jet air curtain generated by the nozzle can effectively block the residual film on the surface from being sucked into the picking head through the hole of removing impurities due to negative pressure. The structure of the nozzle is optimized to improve the performance of the air curtain, which in turn improves the residual film blocking effect, reduces the residual film content in cotton and improves the quality of cotton. The optimized nozzle is trapezoidal structure, the upper bottom edge D is 25mm, the velocity inhomogeneity coefficient of opening 1 and opening 2 are 4.82% and 5.25% respectively, the velocity deviation is 0.19, the nozzle flow field characteristics are good. It was found that the average relative errors between the simulated and measured values of velocity on both sides of the nozzle were 1.54% and 2.32%, and the correlation coefficients were 96.0% and 95.4%, respectively, with good correlation and reasonable nozzle optimization results.
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基于Fluent的残膜阻挡装置喷嘴优化仿真与试验
残膜阻隔装置安装在摘棉机的采摘头底部,用以阻挡除杂孔处的负压吸残膜,喷嘴是其重要工作部件之一。喷嘴产生的射流气幕,可有效阻挡表面残留的膜由于负压作用,通过除杂孔被吸进拾取头。优化了喷嘴的结构,提高了气幕的性能,从而提高了残膜阻塞效果,降低了棉花中的残膜含量,提高了棉花的品质。优化后的喷嘴为梯形结构,上底边D为25mm,开口1和开口2的速度不均匀系数分别为4.82%和5.25%,速度偏差为0.19,喷嘴流场特性良好。结果表明,喷嘴两侧速度的模拟值与实测值的平均相对误差分别为1.54%和2.32%,相关系数分别为96.0%和95.4%,相关性较好,喷嘴优化结果合理。
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