A Comparative Study of the Lifetimes of High-End and Low-Cost Off-Line LED Drivers Under Accelerated Test Conditions

F. Keil, K. Hofmann
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Abstract

This work presents a comparative study between a set of high-end, name-brand LED off-line drivers and a second set of low-cost drivers. To determine the lifetime of the devices in each sample an accelerated lifetime test was used. The degradation of important parameters of the devices during the test, as well as their lifetime, were recorded. A failure analysis reveals two important failure causes: galvanic corrosion and failed metallized film capacitors. Galvanic corrosion is found to be more frequent in the sample of low-cost devices. It is proposed that this is due to lack of proper cleaning of the assembled circuit board. Finally, the question whether the high-end sample has a significantly longer lifetime compared to the low-cost sample is assessed through a proper statistical test. A higher mean lifetime for the high-end sample cannot be confirmed.
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加速测试条件下高端和低成本离线LED驱动器寿命的比较研究
本研究对一组高端品牌LED离线驱动器和第二组低成本驱动器进行了比较研究。为了确定每个样品中设备的寿命,使用了加速寿命试验。记录了设备在试验过程中重要参数的退化情况及其寿命。失效分析揭示了两个重要的失效原因:电偶腐蚀和金属化薄膜电容器失效。电偶腐蚀在低成本器件样品中更为常见。有人提出,这是由于缺乏适当的清洗组装电路板。最后,通过适当的统计检验来评估高端样本是否比低成本样本具有更长的寿命。高端样品较高的平均寿命无法得到证实。
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