Numerical Simulation and Analysis of Hot Extrusion Preforming of Powder Titanium Alloy Valve

Ronge Liu, Bao-yu Wang, Shushan Hu
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Abstract

Due to low cost and good properties, the use of powder metallurgy titanium alloy in automobile industry to reduce weight and improve performance has been approved by automobile manufacturers. Based on the finite element method, the hot extrusion preforming process of Ti6Al4V powder titanium alloy valve was numerically calculated, and the influences of billet temperature, extrusion speed and extrusion ratio on temperature distribution and porosity were analyzed. The results show that temperature and deformation degree are the main factors affecting densification. Increasing extrusion ratio and billet temperature can improve densification. The temperature rise at the die exit are the highest. Taking the phase transition temperature of Ti6Al4V powder titanium alloy as the critical temperature, the critical curve of temperature rise under different extrusion ratios were obtained. It provides a reference for the selection of valve forming process parameters.
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粉末钛合金阀门热挤压预成形数值模拟与分析
粉末冶金钛合金由于其成本低、性能好,在汽车工业中用于减轻重量和提高性能已得到汽车制造商的认可。基于有限元方法,对Ti6Al4V粉末钛合金阀门热挤压预成形过程进行了数值计算,分析了坯料温度、挤压速度和挤压比对温度分布和孔隙率的影响。结果表明,温度和变形程度是影响致密化的主要因素。提高挤压比和坯料温度可以提高致密性。模具出口处的温升最高。以Ti6Al4V粉末钛合金相变温度为临界温度,得到了不同挤压比下的温升临界曲线。为阀门成形工艺参数的选择提供参考。
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