Design of a two-arm robotic system for surfaces polishing

F. Lin, Tiansheng Lu
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Abstract

Two-arm robots can get a greater structure aRer machining has its speciality compared to other machining flexibility and a better maneuverability, In this paper, instead of process , the purpose of polishing is to reduce surface manual polishing work, a dual industrial robots coordination roughness and improve the surface quality, rather than system for the complex surfaces polishing work is presented. An changing the geometric shape of the surface. Surface adaptive path generation algorithm is proposed for the polishing is more dexterous but the payload is smaller. determination of elficient tool paths. The kinematic models of Polishing also does not require as high a positioning accuracy, two robots and a novel coordinating of two robots for complex Thus, articulated robots, are potentially more suitable for surfaces polishing are established. The effectiveness of the surface polishing automation than machine tools(4). proposed polishing system is proved through computer Only one robot in a common work spacc limits the simulations and through polishing experiments. classes of tasks that can be performed, The coordinated operation of two robots in a work space can improve potential application area of robots, which are beyond the capability of a single robot or the performance can be improved by using polishing, a kind of finishing process done after machining two robot manipulators. Just as a human which uses two arms is necessary to obtain a good surface roughness as well as the has an advantage Over one using one arm and cooperative form accuracy. The automation of machining process has been robot systems have much more advantages than single robot. automated by the process of computer numerical control(CNC) (1) to obtain a larger robot work envelope and a great and computer-aided desigdcomputer-aided capability. @)to get a greater stmcture flexibility and a better manufacturing(CAD/CAM), however, the automation of maneuverability, two robot coordinated system can polishing still remains'behind due to the speciality ofthe work. reconfigure itself to cover three types of five-axis machining Most of polishing process are being manually conducted by ConfigUratiOnS, a continual process can be achieved by operators, depending on their skill and experience, However, continually maneuvering the workpiece during the operation manual polishing is expensive, time consuming, labour execution, this makes the system more flexible than the intensive, and error prone(l,2). Therefore, Manual and old traditional five-axk CNC machine(6). In this paper, a novel conventional machine polishing methods are gradually configuration for complex surfaces polishing is presented. One becoming obsolete, the need for better part quality and flexible, robot grasping the workpiece must be coordinated to align the more efficient, and cost effective manufacturing methods has Polishing Point surface "ml to be anti-parallel to the encouraged new me&,,ized polishing approaches and the direction of the gravity, and the other robot mounting the tool is used to follow the polishing point maintaining tool orientation vector parallel to the surface normal throughout the entire polishing Process.
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用于表面抛光的双臂机器人系统设计
双臂机器人可以获得更大的结构,与其他机械加工相比,机械加工有其特殊的灵活性和更好的可操作性,本文以代替工艺,抛光的目的是减少表面人工抛光工作量,一种双工业机器人协调粗糙度和提高表面质量,而非系统的复杂表面抛光工作。改变表面的几何形状。提出了曲面自适应路径生成算法,使抛光更加灵巧,但载荷更小。确定有效的刀具轨迹。抛光的运动学模型也不需要很高的定位精度,两个机器人和两个机器人的新颖协调复杂,因此,铰接式机器人,可能更适合表面抛光。表面抛光自动化的有效性优于机床(4)。通过计算机仿真和抛光实验验证了该抛光系统在一个共同工作空间内只有一个机器人的局限性。两个机器人在一个工作空间内的协同操作可以扩大机器人的潜在应用范围,这是单台机器人无法做到的,或者通过抛光(一种对两个机器人机械手进行加工后进行的精加工工序)可以提高机器人的性能。就像一个人要想获得良好的表面粗糙度,必须使用两只手臂一样,它比一个人使用一只手臂和合作形式精度更有优势。机械加工过程的自动化已经使机器人系统比单个机器人具有更多的优势。(1)获得更大的机器人工作范围和极大的计算机辅助设计能力。@),以获得更大的结构灵活性和更好的制造(CAD/CAM),然而,自动化的可操作性,两个机器人协调系统可以抛光仍然是落后的,由于工作的特殊性。大多数抛光过程都是通过配置手动进行的,一个连续的过程可以由操作员实现,这取决于他们的技能和经验,然而,在操作手动抛光过程中不断地操纵工件是昂贵的,耗时的,人工执行,这使得系统比密集更灵活,而且容易出错(1,2)。因此,手动和老式传统五轴数控机床(6)。本文提出了一种新的传统机械抛光方法,逐步配置用于复杂表面的抛光。一种日益过时,需要更好的零件质量和灵活性,机器人对工件的抓取必须协调对齐,更加高效,并且具有成本效益的制造方法有抛光点表面要反平行,鼓励新的微型化抛光方法和重力方向;安装刀具的另一个机器人在整个抛光过程中跟踪抛光点,保持刀具方向矢量平行于表面法线。
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