Research on Batch Planning Method of Steelmaking-Continuous Casting Tundish

Wanying Zhu, Yupeng Li, Liangliang Sun, T. Hou, Song Bai, Baolong Yuan, Languang Zhao
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Abstract

The batch plan of the tundish takes over the charge plan, distributes the charges to obtain the result of the tundish preparation, and then starts the casting plan. It has played a transitional role in the steelmaking-continuous casting batch plan, and formulating a reasonable tundish plan is of great significance to the steel manufacturing industry. This paper establishes a mathematical model from the perspective of reducing energy consumption, improving the efficiency of the tundish and meeting the capacity of production equipment. The optimization goals of this mathematical model are “minimize the number of charges not incorporated into the tundish”, “minimize the remaining service life of the tundish” and “minimize the difference between the total number of charges, the weight of each flow direction, the weight of ironing roller materials, the total number of RH-refining charges and the target value”. Then an augmented Lagrangian relaxation algorithm based on linearized tundish decomposition strategy is used to solve the tundish batch planning problem. Finally, based on the MATLAB simulation platform, a simulation experiment was carried out on the actual production data of a large domestic steel enterprise, and the effectiveness of the mathematical model established in this paper and the solution strategy adopted by the comparison experiment was verified, and then the feasibility of this research for the tundish planning problem was demonstrated.
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炼钢-连铸中间包批量规划方法研究
中间包的批量计划接管装药计划,分配装药,得到中间包制备的结果,然后开始浇注计划。在炼钢连铸批计划中起到了过渡作用,制定合理的中间包方案对钢铁制造业具有重要意义。本文从降低能耗、提高中间包效率和满足生产设备产能的角度建立了数学模型。该数学模型的优化目标是“中间包未掺入料数最少”、“中间包剩余使用寿命最少”和“总料数、各流向重量、烫辊物料重量、rh精炼料总数与目标值之差最小”。然后采用基于线性化中间包分解策略的增广拉格朗日松弛算法求解中间包批量规划问题。最后,基于MATLAB仿真平台,对国内某大型钢铁企业的实际生产数据进行了仿真实验,验证了本文建立的数学模型和对比实验所采用的求解策略的有效性,进而论证了本研究对于中间包规划问题的可行性。
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