Research on key technology of compound polishing of off-axis parabolic mirror

deqing zhu, CHuYi Fan, JianGuo Fang, Guo Xiaoyue, Li Yang
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Abstract

Off-axis aspherical surface have the advantages of excellent optical performance and simplified system structure. In order to satisfy the requirements of high-precision off-axis aspheric mirror in the telescopic system of some equipment, the research on ultra-precision manufacturing technology of off-axis aspheric mirror is carried out, and a composite polishing and detection technology based on robot-controlled optical surfacing and ion beam figuring is proposed. In the processing stage, the robotic flexible polishing and gadget polishing are used to quickly grind and polish the aspheric surface, and then the pitch lap is used to smooth the mid-spatial-frequency errors. Finally the aspheric surface is machined to the final requirement by ion beam figuring. In the detection stage, the coordinate measuring machine is used to detect the surface shape in the grinding stage, and the stigmatic null test is used to detect the aspheric shape in the fine polishing stage. Using the proposed method, the off-axis aspheric surface of a caliber 408mm is machined and tested, and the final surface figure error was 0.015 λ (λ = 632.8nm), which meets the requirements of the index.
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离轴抛物面镜复合抛光关键技术研究
离轴非球面具有光学性能好、系统结构简化等优点。为满足某设备伸缩系统对高精度离轴非球面反射镜的要求,开展了离轴非球面反射镜的超精密制造技术研究,提出了一种基于机器人控制光学堆焊和离子束计算的复合抛光检测技术。在加工阶段,采用机器人柔性抛光和小工具抛光对非球面进行快速磨削和抛光,然后采用俯仰搭接对中频误差进行平滑处理。最后通过离子束加工将非球面加工到最终要求。在检测阶段,采用三坐标测量机对磨削阶段的表面形状进行检测,在精细抛光阶段采用柱头零检验对非球面形状进行检测。采用该方法对口径408mm的离轴非球面进行了加工和测试,最终得到的曲面图形误差为0.015 λ (λ = 632.8nm),满足指标要求。
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CiteScore
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