Pyrolysis mechanism of silicone rubber thermal protection system materials in service environment

IF 6.3 2区 化学 Q1 POLYMER SCIENCE Polymer Degradation and Stability Pub Date : 2024-08-14 DOI:10.1016/j.polymdegradstab.2024.110951
Hang Yan , Xiao Hou , Qianwen Zhao , Xuediao Cai , Cheng Bian , Jiming Cheng , Xiping Feng
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Abstract

The excellent oxidation and ablation resistance of silicone rubber thermal protection system (TPS) materials have made them extensively utilized in large-area thermal protection applications, such as ramjet engines and spacecraft reentry capsules, where air is present in the service environment. The ablation resistance is significantly influenced by the pyrolysis reactions, which serves as the foundation for subsequent ceramic transformation and the development of anti-erosion structures. The majority of previous research has been conducted in inert gas environments. To investigate the pyrolysis mechanism of silicone rubber TPS materials in realistic service environments, thermal analysis tests were performed using a range of analytical instruments including a thermal analyzer, mass spectrometer, infrared spectrometer, and X-ray photoelectron spectrometer from room temperature up to 1300 K in air atmosphere and compared with the results in argon atmosphere. The results demonstrate that silicone rubber TPS materials undergo both pyrolysis and oxidation reactions in air atmosphere. The primary pyrolysis of the matrix is attributed to cyclization reactions and side-chain cross-linking reactions. In comparison to argon atmosphere, the oxidation reaction produces a greater amount of organic gases, thereby diminishing the extent of cross-linking reaction and the thermal stability of the pyrolysis residue. The prolonged exposure to elevated temperatures allows for an extended duration of oxidation reactions, consequently diminishing the long-term thermal stability of TPS materials. The increase in mass of TPS materials at temperatures exceeding 1100 K can be attributed, in part, to the formation of new organic groups through oxidation reactions. The observed morphology of the residue, along with the weight gain from oxidation and SiO2 formation, promotes ceramic transformation of the materials at elevated temperatures.

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硅橡胶热防护系统材料在使用环境中的热解机理
硅橡胶热保护系统(TPS)材料具有优异的抗氧化和抗烧蚀性能,因此被广泛应用于冲压式喷气发动机和航天器返回舱等大面积热保护应用中,因为这些应用的服务环境中存在空气。耐烧蚀性在很大程度上受热解反应的影响,热解反应是后续陶瓷转化和抗侵蚀结构开发的基础。以往的研究大多是在惰性气体环境中进行的。为了研究硅橡胶 TPS 材料在实际使用环境中的热解机理,我们使用了一系列分析仪器,包括热分析仪、质谱仪、红外光谱仪和 X 射线光电子能谱仪,在空气环境中进行了从室温到 1300 K 的热分析测试,并与氩气环境中的结果进行了比较。结果表明,硅橡胶 TPS 材料在空气中会发生热解和氧化反应。基体的主要热解反应归因于环化反应和侧链交联反应。与氩气环境相比,氧化反应会产生更多的有机气体,从而降低交联反应的程度和热解残留物的热稳定性。长期暴露在高温下会延长氧化反应的持续时间,从而降低 TPS 材料的长期热稳定性。温度超过 1100 K 时 TPS 材料的质量增加,部分原因是氧化反应形成了新的有机基团。观察到的残留物形态,以及氧化和二氧化硅形成所带来的重量增加,促进了材料在高温下的陶瓷转化。
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来源期刊
Polymer Degradation and Stability
Polymer Degradation and Stability 化学-高分子科学
CiteScore
10.10
自引率
10.20%
发文量
325
审稿时长
23 days
期刊介绍: Polymer Degradation and Stability deals with the degradation reactions and their control which are a major preoccupation of practitioners of the many and diverse aspects of modern polymer technology. Deteriorative reactions occur during processing, when polymers are subjected to heat, oxygen and mechanical stress, and during the useful life of the materials when oxygen and sunlight are the most important degradative agencies. In more specialised applications, degradation may be induced by high energy radiation, ozone, atmospheric pollutants, mechanical stress, biological action, hydrolysis and many other influences. The mechanisms of these reactions and stabilisation processes must be understood if the technology and application of polymers are to continue to advance. The reporting of investigations of this kind is therefore a major function of this journal. However there are also new developments in polymer technology in which degradation processes find positive applications. For example, photodegradable plastics are now available, the recycling of polymeric products will become increasingly important, degradation and combustion studies are involved in the definition of the fire hazards which are associated with polymeric materials and the microelectronics industry is vitally dependent upon polymer degradation in the manufacture of its circuitry. Polymer properties may also be improved by processes like curing and grafting, the chemistry of which can be closely related to that which causes physical deterioration in other circumstances.
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