Microstructure and wear property of (TiN + NbC) double ceramic phase-reinforced in FeCrNiCoAl high-entropy alloy coating fabricated by laser cladding

Abstract

This study delves into the influence of TiN and NbC ceramic particles on the phase structure, grain organization, microhardness, and wear resistance of FeCoNiCrAl High-Entropy Alloy (HEA) composite coatings produced through laser cladding. The integration of ceramic particles induced a dual BCC solid-solution phase structure (B2+BCC), with the formation of a TiNb phase upon the melting and interaction of TiN and NbC in the melt pool. The ceramic particles significantly modified the grain structure of the HEA coatings, disrupting the Columnar-to-Equiaxed Transition (CET) and favoring the emergence of equiaxed grains. The TiN particles induced a substantial refinement of grain size, albeit unevenly, while NbC had a milder effect. The combined presence of TiN and NbC particles resulted in a more uniform grain refinement, enhancing the mechanical properties of the coatings. Notably, the (TiN + NbC)/HEAs composite coating demonstrated superior mechanical performance under the synergistic effect of both ceramic particles. The average microhardness value increased by 55.80 % compared to 17-4Ph stainless steel, and the wear rate was reduced by 88.38 %, with the wear mechanism primarily involving abrasive and oxidative wear.