Heterogeneous multilayered delamination of thermally grown oxide accelerating spallation of thermal barrier coatings

IF 5.1 2区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS Ceramics International Pub Date : 2024-09-21 DOI:10.1016/j.ceramint.2024.09.275
Zhi-Yuan Wei , Yao Cai , Feng-Guang Li , Hai-Ming Huang , Min Wang
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Abstract

Long lifetime of thermal barrier coatings (TBCs) is limited by the localized thermally grown oxide (TGO) accumulation. Herein, the heterogeneous multilayered delamination mechanism of TGO is revealed. TGO cracking preferentially occurs at the peak of bond coat due to mismatch and extends toward the flank region under TGO growth. The thinner sublayer after first delamination is mainly attributed to loss of ceramic constraint. The delamination accumulation increases the YSZ crack driving force and provides a fast propagation channel for YSZ crack to pass through TGO. These results provide a guidance for the development of advanced TBC with higher oxidation resistance.
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热生长氧化物的异质多层分层加速了隔热涂层的剥落
热障涂层(TBC)的长使用寿命受到局部热长性氧化物(TGO)积累的限制。本文揭示了 TGO 的异质多层分层机理。由于不匹配,TGO 裂纹优先发生在粘结涂层的峰值,并在 TGO 生长过程中向侧翼区域延伸。第一次分层后的较薄分层主要归因于陶瓷约束的丧失。分层累积增加了 YSZ 裂纹驱动力,为 YSZ 裂纹穿过 TGO 提供了快速传播通道。这些结果为开发具有更高抗氧化性的先进 TBC 提供了指导。
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来源期刊
Ceramics International
Ceramics International 工程技术-材料科学:硅酸盐
CiteScore
9.40
自引率
15.40%
发文量
4558
审稿时长
25 days
期刊介绍: Ceramics International covers the science of advanced ceramic materials. The journal encourages contributions that demonstrate how an understanding of the basic chemical and physical phenomena may direct materials design and stimulate ideas for new or improved processing techniques, in order to obtain materials with desired structural features and properties. Ceramics International covers oxide and non-oxide ceramics, functional glasses, glass ceramics, amorphous inorganic non-metallic materials (and their combinations with metal and organic materials), in the form of particulates, dense or porous bodies, thin/thick films and laminated, graded and composite structures. Process related topics such as ceramic-ceramic joints or joining ceramics with dissimilar materials, as well as surface finishing and conditioning are also covered. Besides traditional processing techniques, manufacturing routes of interest include innovative procedures benefiting from externally applied stresses, electromagnetic fields and energetic beams, as well as top-down and self-assembly nanotechnology approaches. In addition, the journal welcomes submissions on bio-inspired and bio-enabled materials designs, experimentally validated multi scale modelling and simulation for materials design, and the use of the most advanced chemical and physical characterization techniques of structure, properties and behaviour. Technologically relevant low-dimensional systems are a particular focus of Ceramics International. These include 0, 1 and 2-D nanomaterials (also covering CNTs, graphene and related materials, and diamond-like carbons), their nanocomposites, as well as nano-hybrids and hierarchical multifunctional nanostructures that might integrate molecular, biological and electronic components.
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