18Ni300/AlSi10Mg interpenetrating phase composite: Lattice structure, mechanical and thermal performance, and application in forming die

IF 10.3 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Additive manufacturing Pub Date : 2024-09-25 DOI:10.1016/j.addma.2024.104565
Jiacheng Zhang , Haihong Huang , Kaiyuan Peng , Yu Kong , Zhifeng Liu
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Abstract

A three-dimensional interpenetrating structure is a promising design that enhances the mechanical properties and functionality of bimetallic materials, where the structure and distribution of each phase are crucial in determining the final performance of the composite material. In this study, we propose a novel radial gradient design strategy to manufacture single-phase lattice structures. The results show that this design not only improves the yield strength of the lattice structure but also increases its surface area, thereby accelerating heat dissipation. These structures are then subjected to a pressureless infiltration to form interpenetrating phase composites (IPCs). Mechanical interlocking at the interface, heterogeneous deformation-induced (HDI) strengthening, and continuous thermal conduction paths enable IPCs to exhibit excellent mechanical properties and thermal conductivity. Utilizing these insights, we designed and manufactured an advanced hot stamping die composed of lattice structures and IPCs. Tests confirm that this die has less thermal accumulation and a higher blank cooling rate. This case offers a promising solution for manufacturing cost-effective and high cooling-efficiency hot stamping dies.
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18Ni300/AlSi10Mg 互穿相复合材料:晶格结构、机械和热性能以及在成型模具中的应用
三维互穿结构是一种很有前途的设计,它能增强双金属材料的机械性能和功能,其中各相的结构和分布对决定复合材料的最终性能至关重要。在本研究中,我们提出了一种新颖的径向梯度设计策略来制造单相晶格结构。结果表明,这种设计不仅能提高晶格结构的屈服强度,还能增加其表面积,从而加快散热。然后对这些结构进行无压渗透,形成互穿相复合材料(IPC)。界面上的机械互锁、异质变形诱导(HDI)强化以及连续的热传导路径使 IPC 具有出色的机械性能和导热性能。利用这些见解,我们设计并制造了一种由晶格结构和 IPC 组成的先进热冲压模具。测试证实,这种模具的热积聚更少,坯料冷却率更高。这种情况为制造具有成本效益和高冷却效率的热冲压模具提供了一种前景广阔的解决方案。
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来源期刊
Additive manufacturing
Additive manufacturing Materials Science-General Materials Science
CiteScore
19.80
自引率
12.70%
发文量
648
审稿时长
35 days
期刊介绍: Additive Manufacturing stands as a peer-reviewed journal dedicated to delivering high-quality research papers and reviews in the field of additive manufacturing, serving both academia and industry leaders. The journal's objective is to recognize the innovative essence of additive manufacturing and its diverse applications, providing a comprehensive overview of current developments and future prospects. The transformative potential of additive manufacturing technologies in product design and manufacturing is poised to disrupt traditional approaches. In response to this paradigm shift, a distinctive and comprehensive publication outlet was essential. Additive Manufacturing fulfills this need, offering a platform for engineers, materials scientists, and practitioners across academia and various industries to document and share innovations in these evolving technologies.
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